990-91111K-001

Connect the Signal Cables from Switchgear and Third-Party Auxiliary Products

NOTE: Route the signal cables separately from the power cables and route the Class 2/SELV cables separately from the non-Class 2/non-SELV cables.

Example of Single System with Third-Party Switchgear

NOTE: The internal maintenance breaker IMB* cannot be used in a system with an external maintenance bypass breaker MBB and the internal maintenance breaker IMB* must be padlocked in the open position.
  1. Install the temperature sensor provided with the UPS in the battery solution. In battery cabinets, install the temperature sensor in the top corner of the battery cabinet.
    WARNING
    Hazard of fire
    Position the temperature sensor as described to ensure correct temperature measurements.
    Failure to follow these instructions can result in death, serious injury, or equipment damage.
  2. Route the battery temperature sensor cables from the battery solution to the UPS and connect on board 640-4864 in the top of the UPS as shown.
    NOTE: One temperature sensor is provided with the UPS. Contact Schneider Electric if you want to buy an additional temperature sensor.
    NOTE: The battery temperature sensor cables are considered Class 2/SELV. Class 2/SELV circuits must be isolated from the primary circuitry.
  3. Connect signal cables from the breaker indicator lights in your switchgear to board 640-4864 terminal J6618 in the top of the UPS. If an external supply is used, remove jumper from J6618 pin 8 and 9.
    NOTE: The breaker indicator light circuit is considered Class 2/SELV. Class 2/SELV circuits must be isolated from the primary circuitry. Do not connect any circuit to the breaker indicator light terminals unless it can be confirmed that the circuit is Class 2/SELV.
  4. Connect the signal cables from battery breaker 1 in your battery solution for shunt trip or undervoltage (UV) trip connection to board 640-4843 terminal J6603. Follow the illustration for connection with internal or external 24 VDC supply.

    Battery Breaker Trip Connection with Internal 24 VDC Supply

    Battery Breaker Trip Connection with External 24 VDC Supply

    Supported Shunt

    Voltage (V) Current (A) Time (ms) Temperature Recommended cable size*
    IEC UL
    24 1.6 Continuous 20 °C (68 °F) 0.5 mm2 copper 20 AWG copper
    24 10 1300 20 °C (68 °F) 1.5 mm2 copper 16 AWG copper
    24 20 200 20 °C (68 °F) 2.5 mm2 copper 13 AWG copper
    24 30 60 20 °C (68 °F) 4 mm2 copper 11 AWG copper

    The cable supplying the shunt trip shall be a jacket cable and rated for 600 VAC. The specifications and recommendations of the shunt trip manufacturer must always be considered when selecting the cable.

  5. Connect the signal cables from battery breaker 2 (if present) in your battery solution for shunt trip or undervoltage (UV) trip connection to board 640-4843 terminal J6604. The connection principle is the same as for battery breaker 1.
  6. Connect signal cables from AUX switches in your switchgear to board 640-4843 in the top of the UPS.
    Terminal number Function Connection
    J6601 UOB_RED (redundant AUX switch in unit output breaker) Connect to redundant AUX switch in unit output breaker UOB.
    J6602 SIB (system isolation breaker) Connect to normally open (NO) AUX switch in system isolation breaker SIB for parallel system. SIB must contain an AUX switch for each connected UPS.
    BB2 (battery breaker 2) Connect to normally open (NO) AUX switch in battery breaker number 2*
    BB1 (battery breaker 1) Connect to normally open (NO) AUX switch in battery breaker number 1*
    J6603 BB1_TRIP (battery breaker 1) Connect to shunt trip or UV trip in battery breaker number 1*
    J6604 BB2_TRIP (battery breaker 2) Connect to shunt trip or UV trip in battery breaker number 2*
    J6609 UOB (unit output breaker) Connect to normally open (NO) AUX switch in unit output breaker UOB.
    SSIB (static switch input breaker) Connect to normally open (NO) AUX switch in static switch input breaker SSIB. SSIB must contain an AUX switch for each connected UPS.
    J6614 UIB (unit input breaker) Connect to normally open (NO) AUX switch in unit input breaker UIB. UIB must contain an AUX switch for each connected UPS.
    MBB (maintenance bypass breaker) Connect to normally closed (NC) AUX switch in maintenance bypass breaker MBB. MBB must contain an AUX switch for each connected UPS.
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