Air-Insulated Switchgear for Secondary Distribution

Class 6045 / Refer to Catalog 6045CT9801 or Application Guide 6040PD9601

HVL/cc Metal-Enclosed Load Interrupter Switchgear—Full Range

Square D™ brand HVL/cc metal-enclosed load interrupter switchgear with a sealed switch enclosure contains the contact arcing from switch contacts (all interruption takes place within the sealed enclosure), a critical concern in gaseous environments – Class 1 Div 2 certified. The permanently sealed switch help prevent switch contamination, especially important in dusty environments, thus eliminating maintenance on main and ground switch contacts.

Its compact size is made up of modular units, making the HVL/cc easy to expand future extensions and connections to existing equipment and ideal for retrofit applications. With front access, only options available at system voltages below 17.5 kV can be positioned against walls, in small rooms, or in prefabricated buildings. The small footprint can result in considerable cost savings from the reduction of building or room sizes.

The HVL/cc switch can be equipped with either an over-toggle mechanism (OTM), which is standard, or an optional stored energy mechanism (SEM). Top or bottom cable entry enhances installation flexibility. Enclosures are free-standing and suitable for both indoor (NEMA 1) and outdoor (NEMA 3R) applications.

 

HVL/cc Load Interrupter Switches— Full Range 600/1200 A Ratings

Switch (kV)—maximum design

5.5

17.5

17.5

25.8

38

BIL (kV)

60

95

95

125

150

Frequency (Hz)

50/60

50/60

50/60

50/60

50/60

Withstand (kV)

19

36

36

50

80

Continuous current (A)

600/1200

600/1200

600/1200

600

600

Interrupting current (A)

600/1200

600/1200

600/1200

600

600

Fault close
(kA asymmetrical)

40

40

40

32

32

Momentary current
(kA asymmetrical)

40

40

40

32

32

Short time current
(kA symmetrical)

25

25

25

25

25

Electrical endurance
(number of operations at 80% P.F.)

100/600 A

100/600 A

100/600 A

100

100

26/1200 A

26/1200 A

26/1200 A

Mechanical endurance
(number of operations)

1000

1000

1000

1000

1000

Switch Standard Features

  • Switch Positions: Closed, open, and internally grounded (optional) (connects switch contacts to ground)

  • Enclosure: Epoxy

  • Medium: Sulphur hexalfluoride

  • Maintenance: Maintenance free main switch contact sealed for life

  • Pressure:

    • 5.8 PSI (≤ 17.5 kV)

    • 22 PSI (25.8–38 kV)

  • View ports to show switch blade position

Options

  • Internal ground switch: Has full fault making capability

  • Fuselogic™ system

  • Infrared viewing windows

  • Class I, Division 2

  • Fast/auto transfer configuration (main-main and main-tie-main)

  • Duplex configurations

  • Powerlogic metering

  • 20-inch or 29.5-inch wide enclosures

  • Duplex configuration with mechanical interlock blocks simultaneous closure of both switches

  • Ground switch (fault close rated)

  • Thermal monitoring

  • Motor operator

  • Under coated base channels

  • Insulated bus

  • Lug termination boots

  • Key locks

Fuselogic™

Fuselogic is a protection system that provides the ultimate in medium voltage fuse protection. This patented system utilizes Square D brand current-limiting fuses with mechanical sensors that function without any auxiliary power requirements. Several combinations of Fuselogic functions can be combined to provide simple blown fuse indication contacts with mechanical lockout to anti-single phasing protection. Anti-single phasing requires the optional stored energy mechanism. Fuselogic is available on both HVL/cc and HVL switches.

Switchgear Standard Features

Listed Metal-Enclosed
Interrupter Switchgear

  • Compartmentalization – up to five isolated compartments for the switch, bus, fuse/cable, mechanism and optional low voltage and control components; blocks inadvertent access to main bus compartment when accessing fuse/cable compartment.

  • 11 gauge steel enclosure

  • Epoxy insulators

  • Fuse/cable access panel interlocked with switch

  • Front access only options available at system voltages below 17.5 kV

  • Animated mechanism mimic bus

  • Padlocking provision—open or closed (OTM); open-only (SEM)

  • Top or bottom cable entry

  • UL/CUL Listed, IEEE C37.20.3

  • Live line indicators on all incoming switch bays and outgoing feeder circuits

  • Cable lugs included for one cable per phase

  • Tin plated copper bus for lineups

  • Square D™ TGIC polyester powder paint system, toughest in the industry

Surge Arresters

System L-L Voltage kV

Arrester MCOV-kV

Nominal

Maximum

Effectively
Grounded
Neutral Circuits

Impedance Grounded
and Ungrounded
Circuits

2.4
4.16
4.8
6.9
12.0

2.54
4.4
5.08
7.26
12.7


2.55


7.65

2.55
5.1
5.1
7.65
12.70

12.47
13.2
13.8

13.2
13.97
14.52

7.65
8.4
8.4

12.70

Class 6045 / Refer to Catalog 6045CT9801

HVL/cc Switchgear Quick Ship Program—5–15 kV, 600 A

The HVL/cc quick ship program provides basic fused and unfused load interrupter switch configurations for standalone or transformer primary applications. The Quick Ship program offers faster delivery, but with fewer options.

Three-pole, 600 A individual HVL/cc switches are available in free-standing indoor (NEMA 1) enclosures. These switches are available unfused or with provisions for Square D brand current-limiting DIN/E fuses. Factory optional accessories include auxiliary bays, main bus, auxiliary switches, and distribution class surge arresters. The fuse access panel is mechanically interlocked with the switch mechanism. Key interlocks are not an available option with Digest-listed HVL/cc switches. (1) Set screw type lugs for (2) #2–350 kcmil copper or aluminum cables are provided for line and load connections. Fuses are not furnished with this equipment. For fuse information, refer to General Purpose E-Rated Current-Limiting Fuses:Type DIN/E for HVL/cc Switches.

Provisions for Future Expansion

  • All “single” HVL/cc switches have provisions for future expansion on either side

  • Order main bus kits for copper 600 A bus

600 A Single Switch Unfused

  • Manual over-toggle mechanism, no grounding switch

  • Includes (1) set screw for (2) #2–350 kcmil Cu or Al conductors per phase

  • Application A = Top entry (incoming—cable or main bus), bottom exit (load—cable or main bus)

  • Application B = Bottom entry (incoming—cable or main bus), top exit (load—cable or main bus)

Unfused Switch Selection

Catalog
No.

kV
Rating

Fuse Range

Application

Width

in

mm

HVLCCA14305N

4.76

A

14.75

375

HVLCCA20305N

4.76

A

20.00

508

HVLCCA14315N

15

A

14.75

375

HVLCCA20315N

15

A

20.00

508

HVLCCB14305N

4.76

B

14.75

375

HVLCCB20305N

4.76

B

20.00

508

HVLCCB14315N

15

B

14.75

375

HVLCCB20315N

15

B

20.00

508

600 A Single Switch Fused

  • Provisions only for Square D™ brand current-limiting DIN/E fuses—order separately

  • Manual over-toggle mechanism, no grounding switch

  • Includes (1) set screw lug for (2) #2–350 kcmil Cu or Al conductor per phase

  • Application A = Top entry (incoming—cable or main bus), bottom exit (load—cable or main bus)

  • Application B = Bottom entry (incoming—cable or main bus), top exit (load—cable or main bus)

Fused Switch Selection

Catalog
No.

kV
Rating

Fuse Range

Application

Width

in

mm

HVLCCA14305D

4.76

10–450E

A

14.75

375

HVLCCA20305D

4.76

10–450E

A

20.00

508

HVLCCA14315D

15

10–200E

A

14.75

375

HVLCCA20315D

15

10–200E

A

20.00

508

HVLCCB14305D

4.76

10–450E

B

14.75

375

HVLCCB20305D

4.76

10–450E

B

20.00

508

HVLCCB14315D

15

10–200E

B

14.75

375

HVLCCB20315D

15

10–200E

B

20.00

508

600 A Incoming Line Auxiliary Bay

For bottom incoming cable to application A (bottom cable exit) switch(es), order 600 A tin plated Cu main bus to adjacent section from bus table. Includes (1) set screw lug for (2) #2–350 kcmil Cu or Al conductor per phase.

Bays for Bottom Entry/Bottom Exit Cables

Catalog
No.

kV
Rating

Fuse Range

Application

Width

in

mm

HVLCCA14A

4.76/15

A

14.75

375

HVLCCA20A

4.76/15

A

20.00

508


For top incoming cable to application B (top cable exit) switch(es), order 600 A tin plated Cu main bus to adjacent section from main bus kits table. Includes (1) set screw lug for (2) #2–350 kcmil Cu or Al conductor per phase.

Bays for Top Entry/Top Exit Cables

Catalog
No.

kV
Rating

Fuse Range

Application

Width

in

mm

HVLCCB14A

4.76/15

B

14.75

375

HVLCCB20A

4.76/15

B

20.00

508

Ratings

HVL/cc Switch with manually operated type OTM mechanism in cubicle enclosure (does not include internal ground switch). Ratings are based on an X/R ratio of 1.6.

HVL/cc Switch Ratings

Switch (kV)—maximum design

5.5

17.5

BIL (kV)

60

95

Frequency (Hertz)

50/60

50/60

Withstand (kV)

19

36

Continuous current (amperes)

600

600

Interrupting current (amperes)

600

600

Fault close (amperes asymmetrical)

40,000

40,000

Integrated switch and fuse rating (amperes symmetrical)[1]

65,000

65,000

Momentary current (amperes asymmetrical)

40,000

40,000

Short time current, 2 seconds (amperes symmetrical)

25,000

25,000

Operations at Full Load

100

100

Mechanical Endurance (number of operations)

1000

1000

Factory Modifications

Factory Modifications

Catalog No.

Description

HVLCC-X3

Auxiliary switch 2 N.O.–2 N.C. contact

Distribution Class Surge Arresters

(One Set of Three) Switch Load Side Connected or Incoming Line Bay)

Surge Arresters

Catalog
No.

kV Rating

Section Width
Minimum Required

in

mm

HVLCCDSA3

3 kV, 2.55 kV MCOV

14.75

375

HVLCCDSA6

6 kV, 5.10 kV MCOV

14.75

375

HVLCCDSA9

9 kV, 7.65 kV MCOV

14.75

375

HVLCCDSA10

10 kV, 8.40 kV MCOV

14.75

375

HVLCCDSA12

12 kV, 10.20 kV MCOV

14.75

375

HVLCCDSA15

15 kV, 12.70 kV MVOV

20.00

508

HVLCCDSA18

18 kV, 15.3 kV MCOV

20.00

508


Listed Metal-Enclosed
Interrupter Switchgear

600 A “Single” HVL/cc Switch with PROVISIONS ONLY for Square D™ brand Current-Limiting, Non-Disconnect Type Fuses for Cable Connection to Power-Dry™, Power-Cast™, and Uni-Cast™ Transformers

(FLC = 300 A MAXIMUM)
RH—Transformer on right, LH—Transformer on Left
Application A = Top Entry (Incoming Cables)
Application B = Bottom Entry (Incoming Cables)

600 A “Single” HVL/cc Switch Selection

Catalog
No.

kV
Rating

Fuse Range

Application

Width

RH / LH

in

mm

HVLCCA14405DGR

4.76

10–450E

A

14.75

375

RH

HVLCCA20405DGR

4.76

10–450E

A

20.00

508

RH

HVLCCA14405DGL

4.76

10–450E

A

14.75

375

LH

HVLCCA20405DGL

4.76

10–450E

A

20.00

508

LH

HVLCCA14415DGR

15

10–200E

A

14.75

375

RH

HVLCCA20415DGR

15

10–200E

A

20.00

508

RH

HVLCCA14415DGL

15

10–200E

A

14.75

375

LH

HVLCCA20415DGL

15

10–200E

A

20.00

508

LH

HVLCCB14405DGR

4.76

10–450E

B

14.75

375

RH

HVLCCB20405DGR

4.76

10–450E

B

20.00

508

RH

HVLCCB14405DGL

4.76

10–450E

B

14.75

375

LH

HVLCCB20405DGL

4.76

10–450E

B

20.00

508

LH

HVLCCB14415DGR

15

10–200E

B

14.75

375

RH

HVLCCB20415DGR

15

10–200E

B

20.00

508

RH

HVLCCB14415DGL

15

10–200E

B

14.75

375

LH

HVLCCB20415DGL

15

10–200E

B

20.00

508

LH


note

Switches with transformer connections are painted ANSI 49. Standalone switches are painted ANSI 61. Transformer connections in HVL/cc switches are based on standard Square D™ brand transformer connections. If these switches are used to connect to other manufacturers' transformers, then connections must match standard Square D™ brand transformer connections. (Cable connections are furnished with the transformer.)

General Purpose E-Rated Current-Limiting Fuses: Type DIN/E for HVL/cc Switches

  • Integrated rating for 600 A HVL/cc switches with Square D™ brand DIN/E fuses listed below is 65 kA rms symmetrical amperes.

  • Current-limiting fuses increase the integrated short-circuit current rating because of their energy-limiting capabilities.

  • To increase the short-circuit current rating of the entire lineup of switchgear, current-limiting fuses must be used in the entrance sections.

Fuse Selection

Catalog
No.

kV
Rating

Fuse
Rating

Set of Fuses [2]

Fuse
Size

Section
Width Required

in

mm

55DE010

5.5

10E

1

Actual

14.75

375

55DE015

5.5

15E

1

Actual

14.75

375

55DE020

5.5

20E

1

Actual

14.75

375

55DE025

5.5

25E

1

Actual

14.75

375

55DE030

5.5

30E

1

Actual

14.75

375

55DE040

5.5

40E

1

Actual

14.75

375

55DE050

5.5

50E

1

Actual

14.75

375

55DE065

5.5

65E

1

Actual

14.75

375

55DE080

5.5

80E

1

Actual

14.75

375

55DE100

5.5

100E

1

Actual

14.75

375

55DE125

5.5

125E

1

Actual

14.75

375

55DE150

5.5

150E

1

Actual

14.75

375

55DE175

5.5

175E

1

Actual

14.75

375

55DE200

5.5

200E

1

Actual

14.75

375

55DE250

5.5

250E

1

Actual

14.75

375

55DE300

5.5

300E

1

Actual

14.75

375

55DE350

5.5

350E

1

Actual

14.75

375

55DE400

5.5

400E

1

Actual

14.75

375

55DE450

5.5

450E

1

Actual

14.75

375

175DE010

15.5

10E

1

Actual

14.75

375

175DE015

15.5

15E

1

Actual

14.75

375

175DE020

15.5

20E

1

Actual

14.75

375

175DE025

15.5

25E

1

Actual

14.75

375

175DE030

15.5

30E

1

Actual

14.75

375

175DE040

15.5

40E

1

Actual

14.75

375

175DE050

15.5

50E

1

Actual

14.75

375

175DE065

15.5

65E

1

Actual

14.75

375

175DE080

15.5

80E

1

Actual

14.75

375

175DE100

15.5

100E

1

Actual

14.75

375

175DE125

15.5

125E

1

Actual

14.75

375

175DE150

15.5

150E

1

Actual

14.75

375

155DE175

15.5

175E

1

Actual

14.75

375

155DE200

15.5

200E

1

Actual

14.75

375


600 A “Duplex” HVL/cc Switch with PROVISIONS ONLY for Square D™ brand Current-Limiting, Non-Disconnect Type Fuses for Cable Connection to Power-Dry, Power-Cast, and Uni-Cast Transformers

  • FLC = 300 A maximum

  • RH—Transformer on right

  • LH—Transformer on left includes mechanical interlock to prevent paralleling of sources

  • Application A = top entry (incoming cables)

  • Application B = bottom entry (incoming cables)

600 A “Duplex” HVL/cc Switch Selection

Catalog
No.

kV
Rating

Fuse Range

 

Width

RH / LH

Application

in

mm

HVLCCA14505DGR

4.76

10–450E

A

14.75

375

RH

HVLCCA20505DGR

4.76

10–450E

A

20.00

508

RH

HVLCCA14505DGL

4.76

10–450E

A

14.75

375

LH

HVLCCA20505DGL

4.76

10–450E

A

20.00

508

LH

HVLCCA14515DGR

15

10–200E

A

14.75

375

RH

HVLCCA20515DGR

15

10–200E

A

20.00

508

RH

HVLCCA14515DGL

15

10–200E

A

14.75

375

LH

HVLCCA20515DGL

15

10–200E

A

20.00

508

LH

HVLCCB14505DGR

4.76

10–450E

B

14.75

375

RH

HVLCCB20505DGR

4.76

10–450E

B

20.00

508

RH

HVLCCB14505DGL

4.76

10–450E

B

14.75

375

LH

HVLCCB20505DGL

4.76

10–450E

B

20.00

508

LH

HVLCCB14515DGR

15

10–200E

B

14.75

375

RH

HVLCCB20515DGR

15

10–200E

B

20.00

508

RH

HVLCCB14515DGL

15

10–200E

B

14.75

375

LH

HVLCCB20515DGL

15

10–200E

B

20.00

508

LH

Ordering Example

Order indoor 600 A, 5 kV, HVL/cc switch with bottom incoming and bottom outgoing cables (1) #2 AWG per phase, (1) set 200E fuses, and (1) set 6 kV surge arresters.

Order:

Catalog. No.

Switch w/fuse provisions and bottom exit load cables

HVLCCA14305D

600 incoming line auxiliary bay (Application A—bottom entry)

HVLCCA14A

Main Bus (Application A—14 in. to Application A–14 in.)

HVLCCMBA14A14

6 kV LAs

HVLCCDSA6

Set 200E fuses

55DE200

Class 6040 / Refer to Catalog 6040CT9201 or Brochure 6040BR9401

HVL Metal-Enclosed Load Interrupter Switchgear—Full Range

Listed Metal-Enclosed
Interrupter Switchgear


HVL™ 5–38 kV Load Interrupter is the most popular ANSI-rated go to switchgear in its class in America. Among medium voltage interrupter switchgear, both the switch and the enclosure stand as industry benchmarks in the areas of design, manufacturing, and performance. Load interrupter switchgear must perform a number of critical functions in a unit substation - protecting equipment and disconnecting faulted lines and transformers. Designed and tested to the latest applicable standards, HVL has been engineered to provide superior protection for your distribution system.

HVL switchgear is available for various applications and configurations, including:

  • Individual service entrance bays

  • Multiple-bay lineups incorporating HVL load interrupters

  • Substation primaries

Square D™ brand metal-enclosed switchgear has become an industry standard for its better system performance, lower maintenance cost, easier system expansion, and reduced system expense.

A full range of ratings and options are available but not listed in this publication. Contact your nearest Schneider Electric sales office or your local Schneider Electric distributor.

Ratings

Maximum design voltage (kV)

4.76

15

17

25.8

29

38

BIL (kV)

60

95

95

125

125

150

Frequency (Hz)

50/60

50/60

50/60

50/60

50/60

50/60

Continuous amperes

600/1200

600/1200

600

600/1200

600/1200

600

Interrupting amperes

600/1200

600/1200

600

600

400

400

Momentary
(kA asymmetrical)

40/61/80

40/61/80

61

40/61

40/61

40

Fault close
(kA asymmetrical)

40/61

40/61

40

28

28

20

Capacitor switching (kVAR)

2400

2400

Short time rating
2 seconds (kA symmetrical)

25/38/50

25/38/50

25

25

25

25

Low frequency withstand (kV)

19

36

36

60

60

80


Standard Features

  • 11 gauge steel enclosure

  • Direct drive mechanism for quick make and break operation

  • Permanently attached operating handle

  • Visible isolation viewing window for switch blade position

  • Mechanical interlocked fuse access door

  • Provision for padlock and key interlock

  • Highly flexible design

  • ANSI 61 paint

  • Upright or inverted switch mounting

  • Heaters for outdoor equipment


Options

  • Outdoor construction

  • Square D™ brand DIN-style current-limiting fuses

  • Boric acid fuses

  • Silver or tin plated copper bus

  • 600, 1200, or 2000 A main bus

  • Heat shrink insulated bus

  • Motor operator

  • Shunt trip

  • Fuselogic™ tripping system (SEM type mechanism only)

  • Roof bushings

  • Key interlocks

  • Surge arresters

  • Utility metering bays

  • Duplex switch

  • Transformer connections

  • Infrared windows for thermal scanning of connections

  • Floor plates

  • Undercoated base channels

  • Dual shunt trip

  • Heaters

  • Mimic bus placard

  • Switch position auxilary contacts

  • Automated switching

  • Viewing window on fuse access door

  • Tamperproof hardware

  • CS-3 Type fuse mounting

  • Hard bus to transformer mounting

  • EcoStruxure temperature monitoring

Fuselogic™

Fuselogic is a protection system that provides the ultimate in medium voltage equipment protection. This patented system utilizes the CS-3 Type striker type current-limiting fuses with mechanical sensors that function without any auxiliary power requirements. Several configurations of Fuselogic functions can be combined to provide simple blown fuse indication during operation contacts or closing of the switch with mechanical lockout to help prevent anti-single phasing protection. Anti-single phasing requires the optional stored energy mechanism (SEM). Fuselogic is available on both HVL/cc™ and HVL switches.

HVL Switchgear Quick Ship Program—5 kV–15 kV, 600 A

The HVL quick ship program provides basic fused and unfused load interrupter switch configurations for stand-alone or transformer primary applications. The Quick Ship program offers faster delivery, but with fewer options.

Three-pole, 600 A individual HVL switches are available in free-standing indoor (NEMA 1) or outdoor (NEMA 3R) enclosures. The switches used in these enclosures are UL Recognized and are listed under Category WIQG2 in File E140591(M). These switches are available unfused or with provisions for DIN—style, Square D™ brand current-limiting fuses, CS-3 Type or for boric acid fuses. Factory optional accessories include auxiliary switches, extra cable terminating lugs and distribution class surge arresters. The door is mechanically interlocked with the switch operating handle and provisions for key interlocks and padlocks are standard. Set screw type lugs for one #2 solid—600 kcmil copper or aluminum cables are provided for line and load connections. Other standard features include a bolted enclosure with a viewing window, ground pad, and space heater (NEMA 3R only). Control power for heater must be from external source. Fuses are not furnished with this equipment. For fuse information, refer to DIN/E Current-Limiting Fuses, Non-Disconnecting Type , or Boric Acid Fuses. Many of the fuses listed in these tables are available from stock. Switches are listed in the tables below and on HVL Switches for Power-Dry II ™, Power-Cast II ™, and Uni-Cast II ™ Transformer Connections.

600 A “Single” Switch Unfused

Catalog No.

kV Rating

Fuse Range

Enclosure Type

HVL305NG

4.76

NEMA 1

HVL305NW

4.76

NEMA 3R

HVL315NG

15

NEMA 1

HVL315NW

15

NEMA 3R

600 A “Single” Switch with PROVISIONS ONLY for Square D™ brand Current-Limiting, Non-Disconnect Type Fuses

Catalog No.

kV Rating

Fuse Range

Enclosure Type

HVL305DEG

4.76

10–450E

NEMA 1

HVL305DEW

4.76

10–450E

NEMA 3R

HVL315DEG1

15

10–100E

NEMA 1

HVL315DEG2

15

125–200E

NEMA 1

HVL315DEW1

15

10–100E

NEMA 3R

HVL315DEW2

15

125-200E

NEMA 3R

600 A “Single” Switch with PROVISIONS ONLY for S&C Boric Acid Non-Disconnect Type Fuses [3]

Catalog No.

kV Rating

Fuse Range

Enclosure Type

HVL305BG

4.76

10E–400E

NEMA 1

HVL305BW

4.76

10E–400E

NEMA 3R

HVL315BG

15

10E–400E

NEMA 1

HVL315BW

15

10E–400E

NEMA 3R

HVL317BG

17

10E–400E

NEMA 1

HVL317BW

17

10E–400E

NEMA 3R

Ratings

Max. Design Voltage (kV)

4.76

15.0

BIL (kV)

60

95

Frequency (Hz)

50/60

50/60

Continuous amperes

600

600

Interrupting amperes

600

600

Momentary (amperes asymmetrical)

40,000

40,000

Fault close (amperes asymmetrical)

40,000

40,000

Capacitor switching (kVAR)

2,400

2,400

Short-time rating, 2 seconds (amperes symmetrical)

25,000

25,000

Low frequency withstand (kV)

19

36

Distribution Class Surge Arresters

System L-L Voltage kV

Arrester MCOV-kV

Nominal

Maximum

Effectively Grounded
Neutral Circuits

Impedance Grounded
and Ungrounded Circuits

2.4

2.54

2.55

4.16

4.4

2.55

5.1

4.8

5.08

5.1

6.9

7.26

7.65

12.0

12.7

7.65

12.70

12.47

13.2

7.65

12.70

13.2

13.97

8.4

13.8

14.52

8.4

Enclosure Type

Type

W

D

H

Weight

in

mm

in

mm

in

mm

lbs

kg

Indoor

38.00

965

54.50

1384

90.00

2286

1200

545

Outdoor

38.00

965

60.00

1524

97.50

2477

1400

636

Provisions for Future Expansion

All “single” Digest switches have provisions for future expansion on either side. Order kits HVMB for top crossover copper 600 A bus and HVLC for line connections to the top bus. (See Factory Modifications.)

HVL Switches for Power-Dry II™, Power-Cast II™, and Uni-Cast II™ Transformer Connections

HVL switches can be configured for close coupling cable connections to listed dry type transformers for primary main switches of unit substations. These are listed in the tables below with current-limiting or boric acid fuses. Both single and duplex switch mains are included in this selection. Transformers are listed on Digest Section 14: “Medium Voltage Distribution Transformers” and may not be suitable for close coupling. For transformer availability and specific configurations, contact your local Schneider Electric sales office. All connections in this digest are based on standard Square D™ brand transformer connections. If these switches are used to connect to other manufacturers’ transformers, then connections must coordinate with
standard Square D™ brand transformer connections. (Cable connections are furnished with the transformer.)

600 A “Single” Switch with PROVISIONS ONLY for Square D™ brand Current-Limiting, Non-Disconnect Type Fuses for Cable Connection to Power-Dry II, Power-Cast II, and Uni-Cast II Transformers
(FLC = 300 A max.) RH—Transformer on Right, LH—Transformer on Left

Catalog
No.

kV
Rating

Fuse Range

Enclosure Type

RH / LH

HVL405DEGR

4.76

10–450E

NEMA 1

RH

HVL405DEGL

4.76

10–450E

NEMA 1

LH

HVL405DEWRH

4.76

10–450E

NEMA 3R

RH

HVL405DEWLH

4.76

10–450E

NEMA 3R

LH

HVL415DEGR1

15

10–100E

NEMA 1

RH

HVL415DEGR2

15

125–200E

NEMA 1

RH

HVL415DEGL1

15

10–100E

NEMA 1

LH

HVL415DEGL2

15

125–200E

NEMA 1

LH

HVL415DEWR1H

15

10–100E

NEMA 3R

RH

HVL415DEWR2H

15

125-200E

NEMA 3R

RH

HVL415DEWL1H

15

10–100E

NEMA 3R

LH

HVL415DEWL2H

15

125-200E

NEMA 3R

LH

600 A “Duplex” Switch with PROVISIONS ONLY for Square D™ brand Current-Limiting, Non-Disconnect Type Fuses for Cable Connection to Power-Dry II, Power-Cast II, and Uni-Cast II Transformers
(FLC = 300 A max.) RH—Transformer on Right, LH—Transformer on Left

Catalog
No.

kV
Rating

Fuse Range

Enclosure Type

RH / LH

HVL505DEGR

4.76

10–450E

NEMA 1

RH

HVL505DEGL

4.76

10–450E

NEMA 1

LH

HVL505DEWRH

4.76

10–450E

NEMA 3R

RH

HVL505DEWLH

4.76

10–450E

NEMA 3R

LH

HVL515DEGR1

15

10–100E

NEMA 1

RH

HVL515DEGR2

15

125–200E

NEMA 1

RH

HVL515DEGL1

15

10–100E

NEMA 1

LH

HVL515DEGL2

15

125–200E

NEMA 1

LH

HVL515DEWR1H

15

10–100E

NEMA 3R

RH

HVL515DEWR2H

15

125–200E

NEMA 3R

RH

HVL515DEWL1H

15

10–100E

NEMA 3R

LH

HVL515DEWL2H

15

125-200E

NEMA 3R

LH

600 A “Single” Switch with PROVISIONS ONLY for S&C Boric Acid Non-Disconnect Type Fuses for Cable Connection to Power-Dry II, Power-Cast II, and Uni-Cast II Transformers   [4]
(FLC = 300 A max.) RH—Transformer on Right, LH—Transformer on Left

Catalog
No.

kV
Rating

Fuse Range

Enclosure Type

RH / LH

HVL405BGR

4.76

10E–400E

NEMA 1

RH

HVL405BGL

4.76

10E–400E

NEMA 1

LH

HVL405BWRH

4.76

10E–400E

NEMA 3R

RH

HVL405BWLH

4.76

10E–400E

NEMA 3R

LH

HVL415BGR

15

10E–400E

NEMA 1

RH

HVL415BGL

15

10E–400E

NEMA 1

LH

HVL415BWRH

15

10E–400E

NEMA 3R

RH

HVL415BWLH

15

10E–400E

NEMA 3R

LH

600 A “Duplex” Switch with PROVISIONS ONLY for S&C Boric Acid Non-Disconnect Type Fuses for Cable Connection to Power-Dry II, Power-Cast II, and Uni-Cast II Transformers [4]
(FLC = 300 A max.) RH—Transformer on Right, LH—Transformer on Left

Catalog
No.

kV
Rating

Fuse Range

Enclosure Type

RH / LH

HVL505BGR

4.76

10E–400E

NEMA 1

RH

HVL505BGL

4.76

10E–400E

NEMA 1

LH

HVL505BWRH

4.76

10E–400E

NEMA 3R

RH

HVL505BWLH

4.76

10E–400E

NEMA 3R

LH

HVL515BGR

15

10E–400E

NEMA 1

RH

HVL515BGL

15

10E–400E

NEMA 1

LH

HVL515BWRH

15

10E–400E

NEMA 3R

RH

HVL515BWLH

15

10E–400E

NEMA 3R

LH

note

Switches with transformer connections are painted ANSI 49. Standalone switches are painted ANSI 61.

Fuse Selection

The rule of thumb method for selecting fuses for transformer protection is 1.33 times the self-cooled full load current of the transformer or the next higher fuse rating. Selection of the fuse is the customer’s responsibility and should be based on transformer and system characteristics.

  • Maximum Fuse Size:
    Maximum fuse size should be determined by comparing the fuse total clearing curve to the transformer damage curve. Contact Schneider Electric for transformer overload and short-circuit withstand capability.

  • Minimum Fuse Size:
    Minimum fuse size shall carry the transformer magnetizing inrush current of 12 times full load amperes for 0.1 second.

Factory Modifications

Catalog
No.

Description

HVMB

Main Bus Kit, 600 A copper

HVLC

Line side connector kit (main bus) 600 A
with 2–1/0=500 MCM lugs (bottom entry only)

Provisions for key interlocks—Type KFL Kirk key lock with a 0-inch bolt projection (Kirk item master number KFL000010SH)

HVLX3

Auxiliary switch 2 N.O.—2 N.C. contact

HVLC2

Set screw type lugs 1/0—500 kcmil (qty. 3)

Distribution Class Surge Arresters [5]

HVDSA3

3 kV, 2.55 MCOV

HVDSA6

6 kV, 5.10 MCOV

HVDSA9

9 kV, 7.65 MCOV

HVDSA10

10 kV, 8.40 MCOV

HVDSA12

12 kV, 10.20 MCOV

HVDSA15

15 kV, 12.70 MCOV

Standard Features

  • Switches for transformer primaries are cable connected only.

  • Key interlocks must be ordered and coordinated by customer.

  • Standard color is ANSI 61 for standalone units; ANSI 49 for switches connecting to transformers.

  • If switches are purchased to coordinate with Square D™ brand transformers, composite drawings and shipment coordination will not be available.

  • Switches are not designed for any special dimensions for retrofit purposes. For dimensions other than shown, contact your nearest Schneider Electric sales office or your local Schneider Electric distributor.

Square D™ Brand DIN/E Fuse Selection Tables—HVL

DIN/E Current-Limiting Fuses, Non-Disconnecting Type [6][7][8]
(Extended Travel Blown Fuse Indicator[9])

Continuous
Current

Fuse Mounting Clip  [10]

Catalog
No. [11][12]

Centers
(in)

Diameter
(mm)

5 kV Fuse

10E

17.4

51

55DE010

15E

17.4

51

55DE015

20E

17.4

51

55DE020

25E

17.4

51

55DE025

30E

17.4

51

55DE030

40E

17.4

51

55DE040

50E

17.4

51

55DE050

65E

17.4

51

55DE065

80E

17.4

51

55DE080

100E

17.4

51

55DE100

125E

17.4

76

55DE125

150E

17.4

76

55DE150

175E

17.4

76

55DE175

200E

17.4

76

55DE200

250E

17.4

76

55DE250

300E

17.4

76

55DE300

350E

17.4

76

55DE350

400E

17.4

76

55DE400

450E

17.4

76

55DE450

15 kV Fuse

10E

17.4

51

175DE010

15E

17.4

51

175DE015

20E

17.4

51

175DE020

25E

17.4

51

175DE025

30E

17.4

51

175DE030

40E

17.4

76

175DE040

50E

17.4

76

175DE050

65E

17.4

76

175DE065

80E

17.4

76

175DE080

100E

17.4

88

175DE100

125E

21.14

88

175DE125

150E

21.14

88

175DE150

175E

21.14

88

155DE175

200E

21.14

88

155DE200

Boric Acid Fuse Selection Tables—HVL

Boric Acid Fuses [13]

Continuous
Current

Fuse
Type[14]

Catalog
No.

Fuse Type [8]

Catalog
No. [11][12]

5 kV Fuse Refill

10E

SM-5S

5SM5010

RBA400

405WBAF010

15E

SM-5S

5SM5015

RBA400

405WBAF015

20E

SM-5S

5SM5020

RBA400

405WBAF020

25E

SM-5S

5SM5025

RBA400

405WBAF025

30E

SM-5S

5SM5030

RBA400

405WBAF030

40E

SM-5S

5SM5040

RBA400

405WBAF040

50E

SM-5S

5SM5050

RBA400

405WBAF050

65E

SM-5S

5SM5065

RBA400

405WBAF065

80E

SM-5S

5SM5080

RBA400

405WBAF080

100E

SM-5S

5SM5100

RBA400

405WBAF100

125E

SM-5S

5SM5125

RBA400

405WBAF125

150E

SM-5S

5SM5150

RBA400

405WBAF150

175E

SM-5S

5SM5175

200E

SM-5S

5SM5200

RBA400

405WBAF200

250E

SM-5S

5SM5250

RBA400

405WBAF250

300E

SM-5S

5SM5300

RBA400

405WBAF300

400E

SM-5S

5SM5400

RBA400

405WBAF400

15 kV Fuse Refill

10E

SM-5S

15SM5010

RBA400

415WBAF010

15E

SM-5S

15SM5015

RBA400

415WBAF015

20E

SM-5S

15SM5020

RBA400

415WBAF020

25E

SM-5S

15SM5025

RBA400

415WBAF025

30E

SM-5S

15SM5030

RBA400

415WBAF030

40E

SM-5S

15SM5040

RBA400

415WBAF040

50E

SM-5S

15SM5050

RBA400

415WBAF050

65E

SM-5S

15SM5065

RBA400

415WBAF065

80E

SM-5S

15SM5080

RBA400

415WBAF080

100E

SM-5S

15SM5100

RBA400

415WBAF100

125E

SM-5S

15SM5125

RBA400

415WBAF125

150E

SM-5S

15SM5150

RBA400

415WBAF150

175E

SM-5S

15SM5175

200E

SM-5S

15SM5200

RBA400

415WBAF200

250E

SM-5S

15SM5250

RBA400

415WBAF250

300E

SM-5S

15SM5300

RBA400

415WBAF300

400E

SM-5S

15SM5400

RBA400

415WBAF400

Class 6042 / Refer to Brochure 6042BR9401

MiniBreak™ Compact Height Switches— 5.5 kV, 200 A

MiniBreak Switch
Enclosure with Door
(Class 6042)

MiniBreak Switch
Interior Showing Fuses
(Class 6042)

The Square D™ brand MiniBreak compact height switch enclosure is only 66-inches high and contains a single 3-pole load interrupter switch, rated 5.5 kV and 200 A. Enclosures are free-standing and suitable for both indoor (NEMA 1) and outdoor (NEMA 3R) applications. These switches are available unfused or with provisions for ANSI-style, 3-inch-barrel fuses rated from 10E A to 200E A. Factory-installed accessories include an auxiliary switch, strip heaters, and provisions for a “lock open” only key interlock. The door is mechanically interlocked with the switch operating handle. Set screw cable lugs for #14 solid—2/0 stranded aluminum or copper cable are provided for two line and one load connections. Fuses are not furnished with this equipment. For fuse information, see Current-Limiting Fuses, Non-Disconnect Type Current-Limiting Fuses, Non-Disconnect Type. The Fused switches and many of the fuses listed in this table are available from stock.

Ratings

Max. design voltage (kV)

5.5

BIL (kV)

60

Frequency (Hz)

60

Continuous amperes

200

Interrupting amperes

200

Momentary (amperes asymmetrical)

20,000

Fault close (amperes asymmetrical)

20,000

Capacitor switching (kVAR)

None

Short time, 2 seconds (amperes symmetrical)

12,500

Low frequency withstand (kV)

19

Fuse integrated (symmetrical)

63,000

note

1200 hp maximum.

Ordering Information

5 kV—200 A Switch

Type

Switch
Catalog No.

Unfused

HVMB305200U

Fused

HVMB305200

Listed Metal-Enclosed
Interrupter Switchgear

  1. Select switch catalog number based on fused or unfused.

  2. Select catalog numbers for modifications from Factory Modifications table.

  3. If fused, select 5 kV, 200 A maximum current-limiting fuse from table below.

  4. Price switch and fuses separately. Switches are furnished with provisions only for fuses.

  5. Weight 450 lbs (204 kg).

Current-Limiting Fuses, Non-Disconnect Type

Continuous Current

Fuse Mounting Clip

Catalog Number [11] [12]

Size

Centers

5 kV Fuse

10E

D

12”

5GS010

15E

5GS015

20E

5GS020

25E

5GS025

30E

D

12”

5GS030

40E

5GS040

50E

5GS050

65E

5GS065

80E

5GS080

100E

5GS100

125E

D

12”

5GS125

150E

5GS150

175E

5GS175

200E

5GS200

Factory Modifications

Catalog No.

Description

HVMX1

Auxiliary switch, 1-N.O. and 1-N.C. contacts

HVMK1

Provisions for lock open only key interlock—Type KFL Kirk key lock with a 0-inch bolt projection (Kirk item master number KFL000010SH)

HVMH1

Strip heater 100 W @ 120 V

HVMH2

Strip heater with thermostat 100 W @ 120 V

HVMSA3

Distribution class surge arrester
(set of three arresters) 3 kV, 2.55 MCOV [15]

HVMSA6

Distribution class surge arrester
(set of three arresters) 6 kV, 5.10 MCOV [15]

Ordering Example

Order one (1), 5 kV, 200 A switch with 65E current-limiting fuses. Provide one auxiliary switch with 1-N.O. and 1-N.C. contact and with provision for installing a “lock open” key interlock on the switch operating mechanism.

Order:

Catalog No.

Switch with enclosure

HVMB305200

Auxiliary switch

HVMX1

Key interlock adapter

HVMK1

Fuses (set of three, from Current-Limiting Fuses, Non-Disconnect Type. [16] [7]

5GS065


Front View Section View
(unfused)
Section View
(fused)
Bottom View
Selected Area Recommended
(bottom conduit entrance)

Footnotes

  1. 50,000 for 630 A fuse.
  2. Each set of fuses contains three fuses, so, for example, two sets of fuses yield a total of six fuses.
  3. Boric acid fuses may increase lead times. Contact the factory for availability.
  4. Includes fuse holder only. See Boric Acid Fuses for fuse refills. Boric acid fuses may increase lead times. Contact the factory for availability.
  5. Load side connected
  6. Square D™ brand DIN/E fuses are shown in this table. For fuses produced by other manufacturers, contact your nearest Schneider Electric sales office or your local Schneider Electric distributor.
  7. Current-limiting fuses will increase the integrated short-circuit ratings beyond the non-fusible units. Contact your nearest Schneider Electric sales office or your local Schneider Electric distributor.
  8. Caution—These fuses will not work for the MiniBreak. See Current-Limiting Fuses for the appropriate MiniBreak fuses.
  9. HVLcc Only.
  10. All fuses are single barrel arrangement with ferrule diameters per the chart.
  11. Contact your Schneider Electric representative for current stock quantities.
  12. Includes one set of three fuses, packed in a single box.
  13. S&C Boric Acid Fuses
    Type SM-5S fuses are manufactured by the S&C Electric Company. SM-5S has a 25.0 kA symmetrical short-circuit rating from 2.4 kV to 17.0 kV. For 16.5 kV ratings, only S&C boric acid fuses can be used.
  14. Cutler-Hammer - Westinghouse Fuses
    Type RBA-400 fuses are manufactured by Cutler-Hammer - EATON Corporation. RBA-400 has a 37.5 kA symmetrical ampere short-circuit rating from 2.4 kV to 4.8 kV and 29.4 kA symmetrical from 12 kV to 13.8 kV.
  15. Arresters are line side connected.
  16. For fuses produced by other manufacturers, contact your nearest Schneider Electric sales office or your local Schneider Electric distributor.

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