TeSys™ U Enclosed Combination Starters

Refer to Catalog MKTED210011EN

1. Choose a base configuration

Base Configurations

Ratings

Type 1/12/3R enclosure

Type 4/4X enclosure

Motor Voltage (V)

Max. HP

Max. Current (A)

Non-reversing starter

Reversing starter

Non-reversing starter

Reversing starter

Single phase

Three-phase

Base Configuration Number

Base Configuration Number

Base Configuration Number

Base Configuration Number

115

1.5

 

12

LE1U16

LE2U16

LE1U19

LE2U19

230

2

 

200

 

3

230

 

3

460

 

7.5

575

 

10

115

2

 

32

LE1U36

LE2U36

LE1U39

LE2U39

230

5

 

200

 

10

230

 

10

460

 

20

575

 

25

Type 1/12/3R enclosure Type 4/4X enclosure

2. Choose Thermal Overload Relay (Plug-in Control Unit)

The thermal overload relay is a control unit that plugs into the TeSys U starter. No tool is needed to install or remove the control unit.

If you do not wish to select the thermal overload relay at this time, select Thermal Overload Relay Type codes N1 or N3 in function of the motor configuration (single phase or 3–phase) in Thermal Overload Protection Types. A thermal overload relay can be selected and ordered later on (independently) before installation.

In order to select a thermal overload relay, you must follow the next 2 steps. First, select the thermal overload protection type code in Thermal Overload Protection Types. Secondly, select the full load amperage code in Full Load Amperage Code.

2.1 Choose the thermal overload protection type

Thermal Overload Protection Types

 

Advanced Control Unit

Multifunction Control Unit

No Control Unit
(Ordered later on independently)

 

Single Phase

3-Phase

Thermal Overload Protection Type Code

A

B

C

D

N1

N3

Protection Type

Single phase, Class 10

         

3-phase, Class 10

         

3-phase, Class 20

         

3-phase, Selectable Class 5–30

         

Protection Functions

Short circuit

   

Over current

   

Thermal overload

   

Phase loss

     

Phase imbalance

     

Ground fault

   

Underload, long start, jam

   

Control Functions

Automatic or local/remote reset

   

Fault differentiation

   

Thermal alarm

   

Motor load display

   

Fault history

         

Alarm threshold adjustment

         

Tripping test

   

▲ Complete the Thermal Overload Relay Selection by adding the full load amperage code after the thermal overload protection type code.

■ Built-in Control Unit.

♦ Available when combined with appropriate Function module.

2.2 Choose the Motor Full Load Amperage

Full Load Amperage Code

Full Load Amperage Setting Range (A)

Full Load Amperage Code

0.15–0.6

A

0.3–1.4

B

1.25–5.0

C

3–12

D

4.5–18

E

8–32

F

3. Choose the Control Power Source

Control Power Source Code

Control Circuit Source

System Type

Motor Voltage

Control Voltage

Control Power Source Code

Voltage

Voltage Type

Voltage

Voltage Type

Common Control

Single Phase

120

AC

120

AC

G7

240

AC

240

AC

U7

Three-Phase

208

AC

208

AC

LE7

240

AC

240

AC

U7

Separate Control

Single Phase

120

AC

24

AC

B7 [1]

120

AC

24

DC

BD [1]

120

AC

120

AC

G7 [1]

240

AC

24

AC

B7 [1]

240

AC

24

DC

BD [1]

240

AC

120

AC

G7 [1]

Three-Phase

208

AC

24

AC

B7 [1]

208

AC

24

DC

BD [1]

208

AC

120

AC

G7 [1]

240

AC

24

AC

B7 [1]

240

AC

24

DC

BD [1]

240

AC

120

AC

G7 [1]

480

AC

24

AC

B7 [1]

480

AC

24

DC

BD [1]

480

AC

120

AC

G7 [1]

600

AC

24

AC

B7 [2]

600

AC

24

DC

BD [2]

600

AC

120

AC

G7 [2]

Factory Installed Control Power Transformer [3]

Single Phase

120

AC

24

AC

V89

240

AC

120

AC

V80

240

AC

24

AC

V82

Three-Phase

208

AC

24

AC

V90

208

AC

120

AC

V84

240

AC

24

AC

V82

240

AC

120

AC

V80

480

AC

24

AC

V83

480

AC

120

AC

V81

600

AC

24

AC

V91

600

AC

120

AC

V86

Factory Installed Power Supply [4]

Single Phase

120

AC

24

DC

BD1

240

AC

24

DC

BD2

Three-Phase

208

AC

24

DC

BD2

240

AC

24

DC

BD2

480

AC

24

DC

BD2

600

AC

24

DC

BD6

4. Choose Communication Type

If you do not need communication capabilities, select communication code N.

If a Communication protocol is selected, Control Voltage must be 24 Vdc (Control Power Source Codes BD, BD1, BD2 or BD6 only. Refer to Control Power Source Code).

If additional I/O is needed with communication, select communication code N in Communication Code and choose between Forms W10, W11, W12, W13 and W14 from Distributed 6 Input/6 Output Modicon STB with Communication Forms.

Communication Code

Communication Protocol

Communication Code

Modbus

M

Modbus TCP/IP

E

CANopen

C

DeviceNet

D

Beckoff

B

Profibus

P

Advantys STB

A

AS-interface

J

AS-interface V2

K

No Communication

N

5. Choose Factory Modifications

When choosing Factory modifications, the Form code must be added at the end of the catalog number. If several forms are selected, they must be arranged in alphabetical order. There are two types of Forms available: abbreviated forms and standard forms.

5.1 Abbreviated Forms

Abbreviated forms are defined combinations of the most commonly ordered standard forms and are part of the profiled configurations with short lead time. For example, abbreviated form CP1 is a combination of standard forms C and P51.

Abbreviated forms cannot be mixed with other standard forms, with the exceptions of forms S and S6. If your combination of forms is not available as an abbreviated form, use only standard forms and arrange them in alphabetical order. For example, LE1U16BDG7NCP1S is a valid catalog number with the abbreviated form CP1. If you want to add standard Form P68, the valid catalog number becomes LE1U16BDG7NCP51P68S. LE1U16BDG7NCP1P68S is invalid because abbreviated form CP1 cannot be used with standard form P68.

Abbreviated Forms

Factory Modifications

Form

Hand/Off/Auto Selector Switch + Red ON LED Standard Pilot Light

CP1

Hand/Off/Auto Selector Switch + Green ON LED Standard Pilot Light

CP2

Hand/Off/Auto Selector Switch + Red ON LED Standard Pilot Light + Green OFF LED Standard Pilot Light

C12

Hand/Off/Auto Selector Switch + Green ON LED Standard Pilot Light + Red OFF LED Standard Pilot Light

C21

Start/Stop Push Buttons + Red ON LED Standard Pilot Light

AP1

Start/Stop Push Buttons + Green ON LED Standard Pilot Light

AP2

Start/Stop Push Buttons + Red ON LED Standard Pilot Light + Green OFF LED Standard Pilot Light

A12

Start/Stop Push Buttons + Green ON LED Standard Pilot Light + Red OFF LED Standard Pilot Light

A21

ON/OFF Selector Switch + Red ON LED Standard Pilot Light

C61

ON/OFF Selector Switch + Green ON LED Standard Pilot Light

C62

ON/OFF Selector Switch + Red ON LED Standard Pilot Light + Green OFF LED Standard Pilot Light

C66

ON/OFF Selector Switch + Green ON LED Standard Pilot Light + Red OFF LED Standard Pilot Light

C67

Red ON LED Standard Pilot Light + Green OFF LED Standard Pilot Light

P12

Green ON LED Standard Pilot Light + Red OFF LED Standard Pilot Light

P21

5.2 Standard Forms

Push Button Forms

Factory Modifications

Form

Start/Stop

A

Forward/Reverse/Stop

A1

ON/OFF

A3

Miscellaneous

A11

Stop

A13

Start Push Button + Stop Mushroom Head

A22

Emergency Stop Mushroom Head

A31

Turn-To-Release Emergency Stop Mushroom Head

A32

Selector Switch Forms

Factory Modifications

Form

Hand/Off/Auto

C

Start/Stop

C1

ON/Auto

C2

ON/OFF

C6

Hand/Auto

C8

Forward/OFF/Reverse

C14

Forward/Reverse

C20

Three position

C34

Two position

C35

Keyed Hand/Off/Auto

C36

Keyed Start/Stop

C37

Keyed ON/Auto

C38

Keyed ON/OFF

C39

Keyed Forward/Off/Reverse

C43

Keyed Forward/Reverse

C47

Self-Protected Combination Starters

22 mm Standard LED Pilot Light Forms

Factory Modifications

Form

Red ON

P51

Green OFF

P52

White—Not Factory wired

P54

Blue—Not Factory wired

P56

Amber Overload Trip

P68

Yellow SSC Trip

P69

Red OFF

P91

Green ON

P92

Green Forward/Reverse

P95

Red Forward/Reverse

P96

22 mm Push-to-Test LED Pilot Light Forms

Factory Modifications

Form

Red ON

P42

Red OFF

P43

Green ON

P45

Green OFF

P46

Blue—Not Factory wired

P66

White—Not Factory wired

P67

Green Forward/Reverse

P79

Red Forward/Reverse

P80

Amber Overload Trip

P88

Yellow SSC Trip

P89

Separate Control Forms

Factory Modifications

Form

Separate Control for starters with line voltage less or equal to 480 V

S

Separate Control for starters with line voltage equal to 600 V—Current Limiter is factory installed.

S6

Additional Capacity Forms

Factory Modifications

Form

50 VA additional capacity

T10

100 VA additional capacity

T11

note

Fuses are provided. Two fuses in primary and one fuse in secondary.

Auxiliary Contact Forms

Factory Modifications

Form

2 N.O.

U8

1 N.O. and 1 N.C.

U9

2 N.C.

U10

1 N.C. fault signaling contact and 1 N.O. contact indicating starter is in "ready" state

U6

1 N.O. fault signaling contact and 1 N.O. contact indicating starter is in "ready" state

U7

Auxiliary Relay Forms

Factory Modifications

Form

4 poles screw clamp Control Relay—4 N.O.

R1740

4 poles screw clamp Control Relay—3 N.O. and 1 N.C.

R1731

4 poles screw clamp Control Relay—2 N.O. and 2 N.C.

R1722

Programmable Timer Relay

K1070

Enclosure Forms

Factory Modifications

Form

Oversized enclosure—Only available for Type 1/12/3R

G28

Plain Blank Door—No covered pre-stamped holes

G30

Miscellaneous Forms

Factory Modifications

Form

Nameplate—2”x1/2” screwed

A241

Nameplate—3”x1” screwed

A242

Unwired Terminal Block

G50 [5]

Wired Terminal Block

G56 [5][6]

Wire Markers

G105

Padlock Attachment

G122

Transient Suppressor

U11

Black IP65 through the Door Rotary Disconnect Handle

G40

Special Factory Orders

SPL

Customer Control Wiring

Y217

Solid Neutral Terminal Block

N

Increase Short Circuit Current Rating Forms

Factory Modifications

Form

130 kA @480 V—Current Limiter factory installed

Y1261

Soft Starter Forms [7]

Factory Modifications

Form

Motor FLA < 6A

H1

6 < Motor FLA < 9A

H2

9 < Motor FLA < 12A

H3

12 < Motor FLA < 22A

H4

22 < Motor FLA < 32A

H5

Distributed 6 Input/6 Output Modicon STB with Communication Forms [8]

Factory Modifications

Form

DeviceNet Bus

W10

Modbus TCP Bus

W11

Ethernet IP Bus

W12

CANOpen Bus

W13

Profibus Bus

W14

Starter Status Indication Forms

Factory Modifications

Form

Fault Differentiation Module—Manual Reset

U1

Fault Differentiation Module—Automatic or remote reset

U2

Thermal Overload Alarm Module

U3

Motor Load Indication Module

U4

Footnotes

  1. Form S must be added at the end of the catalog number.
  2. Form S6 must be added at the end of the catalog number. Current limiter is provided and factory installed.
  3. Two fuses in primary and one fuse in secondary provided as standard.
  4. Fuse holder with 2 fuses provided as standard.
  5. Add number of terminal block points required. Number must be in increments of 5.
  6. Wiring diagram must be provided by customer.
  7. Motor Voltage must be equal to or less than 480 Vac and Control Voltage must be 24 Vdc (Control Power Source Codes BD, BD1, or BD2 only). Refer to Control Power Source Code.
  8. Distributed I/O Modicon STB is factory wired.

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