General and Application Information
Power-Style QED-6 switchboards with MasterPact and PowerPact circuit breakers provide the necessary switchboards solution in commercial and industrial environments where uptime is essential. The switchboards are designed for ease of use, system selectivity, system uptime, and flexibility. The switchboard is easy to operate because of the technological advances in communications, power quality monitoring, and measuring capabilities.
QED-6 switchboards provide overload, short circuit, and equipment ground fault protection for circuits up to 600 volts. All circuit breakers are operational from the front without opening the circuit breaker compartment door. MicroLogic trip units are positioned and operational from the front of all MasterPact circuit breakers.
All MasterPact circuit breakers can be equipped with MicroLogic electronic and programmable trip units to provide you with a choice of expanded information, power quality measurement, protection, and communication capabilities. Additionally, the high-end MicroLogic trip units are compatible with the optional PowerLogic system.
The PowerPact D, H and J circuit breakers are both thermal magnetic and electronic trip unit technology. These circuit breakers are primarily used for standard overcurrent protection; however, they can be adapted to communicate with PowerLogic circuit monitors through external current transformers.
QED-6 rear-connected switchboards are commonly found as the electrical service in the following applications:
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Assembly plants
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Large warehouses
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Semi-conductor manufacturing
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Data centers
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Large office buildings
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Hospitals
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Universities
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Airports
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Network support facilities
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Telecommunications facilities
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Data collocation facilities
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Stadiums
Structure
The switchboard assembly is composed of vertical sections arranged
according to customer requirements. Each section is divided into compartments
for circuit breakers. Dependant on the size and type of circuit breaker,
there can be from
2–12 compartments per vertical
section. One or more of these compartments can be used as an auxiliary
instrument compartment containing potential transformers, meters,
relays, control power transformers, and other control devices.
A horizontal secondary wiring trough compartment for control wire routing is directly above each circuit breaker. A spacious wiring trough compartment is on the right side of each section. The combination of these wiring trough compartments allow for control and communications inter-wiring throughout the switchboard.
QED-6 switchboards offer compartmentalized construction. Each vertical section consists of three compartments: a front compartment (including secondary wiring trough compartment), a bus compartment, and a rear cable compartment. The barrier between the bus and cable compartment is optional.
The front compartment is divided into smaller compartments that can contain individually mounted MasterPact or PowerPact circuit breakers, as well as auxiliary equipment. If desired, all compartments may be used for auxiliary equipment, circuit breakers, or a combination.
The circuit breaker is positioned to allow ample room for control and communications wiring.
Hinged doors on the auxiliary instrument compartment are available for mounting meters, relays, or other control equipment when it does not contain a circuit breaker. A circuit monitor display may be mounted on the hinged door of a compartment containing a main circuit breaker.
The examples below depict a typical QED-6 switchboard assembly.
Enclosures
NEMA Type 1 Indoor Enclosures
The standard QED-6 switchboard enclosure is NEMA Type 1, general purpose. NEMA Type 1 enclosures are dead-front, metal-enclosed structures. All sheet steel parts of the enclosure, inside and out, are painted using an electro-deposition process.
Standard Features:
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Secondary wiring areas
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Removable, steel top plates over conduit entrance
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Hinged front doors with latches
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Circuit breaker or instrument compartment
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Bus compartment
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Cable compartment
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Capability for future expansion
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Two piece removable side and back plates
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1 1/2-inch high base channels
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Electro-deposition paint process on structural parts
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ANSI #49 paint color
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Customer nameplates for each compartment Available Options:
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Vertical bus barriers
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Strip heaters in circuit breaker, bus, and cable compartments
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Overhead circuit breaker lifting device or floor crane
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Gasketing around doors and between sections
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Filtering of doors and vents
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Lockable hinged rear doors
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Lockable front hinged doors
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18-inch high pull box
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Bottom plates
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Rodent barriers
NEMA Type 3R Enclosures
QED-6 switchboards are also available in a NEMA Type 3R walk-in enclosure for outdoor installation.
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Front aisle with steel entrance door equipped with panic hardware
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Lockable, hinged rear doors
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Interior fluorescent lighting
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Three-way light switch and convenience outlets near the entrance door
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Strip heaters in circuit breaker and bus compartments
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Overhead circuit breaker lifting device (traveling lifter assembly)
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Removable gasketed steel cover plates over conduit entrance
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One-piece construction for ease of installation
Available Options:
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Exhaust fan ventilation/inside temperature control
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Exterior lighting
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Undercoating
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Inside emergency lighting
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Top entry/exit for incoming and outgoing cables
Control and Communications Wiring
Control and communications wiring is installed and connected from the front of the switchboard. The secondary wiring design allows for circuit breaker compartment wiring without removing the circuit breaker from its compartment.
Control Conduit Entrances
The control wiring conduit entrance is in both the top and bottom of each section for maximum flexibility.
A removable top plate (4-inch by 5-inch) can be punched easily; up to four individual 3/4-inch control conduits per section.
Two bottom conduit entrances in each circuit breaker compartment permit cables to exit through the bottom of the compartment.
Horizontal Wireway
The secondary horizontal wireway (see Standard Features) is directly above each circuit breaker compartment, allowing easy access to secondary terminals.
Vertical Wireway
The vertical wireway is on the right side of the section for quick and easy wiring installation.
MasterPact NW Circuit Breaker Compartments ![]() |
MasterPact NT and PowerPact D, H and J Circuit Breaker Compartments ![]() |
Standard Features:
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Control wires in wiring trough above the circuit breaker compartment
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Originates directly from the circuit breaker without the use of an intermediate terminal block for factory and customer wiring
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Snap-in wire tie provisions
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Cage clamp terminal blocks locked directly on the circuit breaker cradle
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Control wiring AWG #14 SISMetering CT wiring AWG #10 SIS
— Locking pull apart terminal blocks at shipping splits
— Sleeve type “destination” wire markings
— Grommeted holes between circuit breaker compartments
Available Options:
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Ring tongue control wiring
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Communications wiring AWG #22 shielded
Rear Cable Compartment
The rear cable compartment is behind the bus compartment. It provides room for rear access cable installation. Silver-plated copper load bars extend from the load side of the circuit breaker into the cable compartment. Cable terminations on the load bars permit cables to exit through either the top or bottom of the vertical sections.
Standard Features:
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Mechanical lugs provided for customer connections
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Largest conduit area in this product class
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Two-piece removable rear covers (not shown)
Available Options:
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Compression lugs
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Cable supports
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Hinged full height rear door with padlock provisions
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18-inch pull box
Mechanical cable lugs are standard for customer cable connections. Optional compression lugs are available with MasterPact circuit breakers. Optional cable supports (not shown) provide additional assistance in customer wiring.
Bus Compartment
The bus compartment contains the horizontal and vertical bus, and is between the circuit breaker compartment and the cable compartment. The bus compartment is separated from the circuit breaker compartment with grounded steel barriers. The optional side and rear barriers isolate the bus compartment from the rear cable compartment. In addition, service entrance barriers provide isolation around the incoming lines to meet UL and NEC requirements.
On four-wire systems, a neutral bus extends the length of the lineup and includes taps for the neutral cables in each vertical section. Feeder circuit breaker neutral sensors (current transformers) are provided on these taps when equipment ground fault protection is supplied. A removable link to the ground bus is furnished, but not connected in the main vertical section for grounded, four-wire systems. The ground bus is a silver-plated copper bus bar and is bolted to the rear bottom of the cable compartment and extends the entire length of the switchgear.
All bus joints use a minimum of two Grade-5 bolts and are secured with conical-type spring washers for maximum joint integrity. Standard bus is silver-plated copper and is fully rated. All vertical and cross bus ratings in QED-6 switchboards are based on a standard temperature rise of 149°F (65°C) above a maximum ambient air temperature of 104°F (40°C).
Standard Features:
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Silver-plated copper bus bars
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Up to 6000 A continuous
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All bus bars are sized for full system capacity
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Minimum of two Grade-5 bolt conical washer joints
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Sleeve type insulated runbacks
Available Options:
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Bus compartment barriers
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Side barriers in cable compartment
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Neutral bus center for easy terminations
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Tin-plated copper bus
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Bus sized to 1000 amps/in2
Auxiliary Instrument Compartments
Auxiliary instrument compartments are the same size as circuit breaker compartments. Typical auxiliary instrument compartments contain control power transformers, control components, meters, relays, and other optional devices. Circuit monitor and power meter displays and other metering devices can be mounted on the door. Mounting pan in instrument compartments are painted white as standard.
Auxiliary Sections
Optional, full-height, auxiliary sections with hinged front doors are available that can be bolted tofeeder and main switchgear sections. In addition, auxiliary sections can be provided with through bus as needed.
Key Locks and Padlocks
Optional key locks and padlocks can be provided for the circuit breaker compartments, auxiliary instrument compartments, auxiliary sections, and the rear doors on switchgear sections.
Moving and Handling Options
Optional key locks and padlocks can be provided for the circuit breaker compartments, auxiliary instrument compartments, auxiliary sections, and the rear doors on switchgear sections.
Lifter Bars
Traveling Lifter Assembly
A rail-mounted traveling type circuit breaker lifting device is optionally available with indoor type switchgear. The lifting device is available on enclosures with drip hoods and is capable of lifting MasterPact NW circuit breakers into and out of any compartment. The circuit breaker is raised or lowered by manually cranking the hoisting mechanism. The traveling lifter assembly is supplied with outdoor walk-in enclosures.
Floor Crane (not pictured)
In addition, a floor crane can be used with the lifter bar to move a MasterPact circuit breakers into a dedicated work area.
MasterPact™ Circuit Breakers
The primary components of the QED switchboard are the MasterPact and PowerPact circuit breakers. The MasterPact drawout circuit breaker design allows easy access to circuit breaker controls, indicators, and the trip unit without opening the circuit breaker compartment door.
MasterPact circuit breaker features and benefits:
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Through-the-door construction with front-accessible key interlocks, buttons, and indicators
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Individually-mounted, drawout circuit breaker
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Up to 200 kA @ 240 Vac or 150 kA @ 480 Vac interrupting rating without fuses
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100% rated, two-step stored energy mechanism
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800–5000 A frame MasterPact NW
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800–1200 A frame MasterPact NT
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Field-installable MicroLogic trip units with optional PowerLogic communications and monitoring features
Through-the-Door Construction
The closing and opening push buttons, the racking handle, and racking mechanism are accessible through the front door cutout, allowing circuit breaker operation and disconnection without opening the door. Optional shutters (see Secondary Wiring System) can be provided, covering live parts when the circuit breaker is removed.
Circuit Breaker Compartment
The circuit breaker compartment consists of the circuit breaker cradle, a horizontal secondary terminal block on top of the cradle, and a vertical wireway on the right side of the compartment allowing for top and bottom customer wiring. The cradle structure is a bolted-in assembly that supports the circuit breaker. Integrated into the cradle are the circuit breaker interference interlocks or cell keys.
Cell keys are steel pins on the left side of the cradle. As the circuit breaker is pushed into the compartment, the bracket on the circuit breaker moves past a corresponding bracket on the cradle. If the circuit breaker is not matched correctly for the compartment, the brackets will interfere and the circuit breaker will not go into the compartment. Cell keying is a standard QED-6 switchboard feature.
The racking crank storage hole, racking crank hole, and “Push Stop Release” button are on the bottom of the cradle for MasterPact NW and on the side of the cradle for MasterPact NT. Circuit breaker racking is achieved with the circuit breaker compartment door closed.
When required for metering, optional current transformers are positioned around the stationary main contacts.
Interruption and Short-Time (Withstand) Ratings
QED-6 switchboards have high interrupting ratings to meet the demands of your application. Additionally, the small footprint keeps your electrical room dimensions to a minimum.
Family of MasterPact NW Circuit Breakers (800–5000 A)
MasterPact NT Circuit Breaker (800–1200 A)
Ratings for UL 489 Listed MasterPact NW Circuit Breakers
Frame rating | 800/1200/1600/2000 A | 2500/3000 A | 4000/5000 A | ||||||
---|---|---|---|---|---|---|---|---|---|
Interrupting rating code | N | H | L | LF | H | L | H | L | |
Interrupting current (kAIR RMS) | 240 Vac, 50/60 Hz | 65 | 100 | 200 | 200 | 100 | 200 | 100 | 200 |
480 Vac, 50/60 Hz | 65 | 100 | 150 | 150 | 100 | 150 | 100 | 150 | |
600 Vac, 50/60 Hz | 50 | 85 | 100 | 100 | 85 | 100 | 85 | 100 | |
Short-time withstand current (kA RMS) | ac 50/60 Hz, 1 s | 42* | 65* | 30* | 22 | 65 | 65 | 85 | 100 |
Ratings for UL 489 Listed Masterpact NT Circuit Breakers
Frame rating | 800 A | 1200 A | ||||||||
---|---|---|---|---|---|---|---|---|---|---|
Interrupting rating code | N | H | L1 | L | LF | N | H | L1 | L | |
Interrupting current (kAIR RMS) | 240 Vac, 60 Hz | 50 | 65 | 100 | 200 | 200 | 50 | 65 | 100 | 200 |
480 Vac, 60 Hz | 50 | 50 | 65 | 100 | 100 | 50 | 50 | 65 | 100 | |
600 Vac, 60 Hz | 35 | 50 | N/A | N/A | N/A | 35 | 50 | N/A | N/A | |
Short-time withstand
current (kA RMS) |
ac 60 Hz, 1 s | 35 | 35 | 10 | 10 | 10 | 35 | 35 | 10 | 10 |
Circuit Breaker Parts
The MasterPact NW circuit breaker has fewer parts than conventional circuit beakers while performing the same functions.
The main disconnecting contacts on the rear of the circuit breaker are spring-loaded and self-aligning. These contacts are designed so the pressure at the point of contact on the stationary connectors becomes greater under short circuit conditions.
Two-Step Stored Energy Mechanism
MasterPact circuit breakers are stored energy devices with a two-step operating mechanism.
Electrically operated circuit breakers have a motor to charge the stored energy mechanism, electric close feature, and electric open feature.
On manually operated circuit breakers, the closing springs are charged by hand. For electrically operated circuit breakers, the springs are charged by an internal electric motor, but can also be manually charged if no control power is available.
Status indicators on the front of the circuit breaker indicate when the closing springs are charged or discharged.
Circuit Breaker and Equipment Accessories
A number of MasterPact circuit breaker accessories are available with QED-6 switchboards. A few of the most common accessories are listed below.
Shutters:
Optional shutters in the cradle automatically block access to the main disconnects when the circuit breaker is in the disconnect, test, or remove position. An optional padlock attachment to lock shutters closed is also available.
Field-installable and Upgradeable Options:
A family of field-installable coils, buttons, motors, connectors, and trip units that include, but are not limited to:
Trip units with or without PowerLogic monitoring capabilities (see MicroLogic<span><span><span style="font-family: Arial; ">™</span></span></span> Trip Units)
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Opening and closing coils (MX, XF)
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Shunt trip unit (MX)
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Undervoltage release (MN)
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Spring charging motor (MCH)
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Sensor plug
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Auxiliary contacts
Additional Accessories Available:
MasterPact Accessories
Key interlocks | 2 |
Padlock attachments | 1 |
Bell alarm | Yes |
Current transformers | Yes |
Operator cover | Yes |
Drawout assist handles | No |
PowerPact™ Circuit Breakers
Circuit Breaker Compartment
For smaller loads, the PowerPact circuit breaker is also individually mounted for added isolation. The unique plug-in or drawout designs allow for quick and easy circuit breaker changes without the requirement of disturbing other branch circuit breakers.
Additional Accessories Available:
PowerPact Accessories
Key interlocks | 1 |
Padlock attachments | 1 |
Bell alarm | Yes |
Current transformers | Yes |
Operator cover | No |
Drawout assist handles | Yes |
Interruption and Short-Time (Withstand) Ratings
Ratings for UL 489 Listed PowerPact D , H and J Circuit Breakers
Frame rating | PowerPact H and J 150/250 A | PowerPact D 400/600 A | |||||
---|---|---|---|---|---|---|---|
Interrupting rating code | G | J | L | N | H | L | |
Interrupting current (kAIR RMS) | 240 Vac, 60 Hz | 65 | 100 | 125 | 65 | 100 | 150 |
480 Vac, 60 Hz | 35 | 65 | 100 | 35 | 65 | 100 | |
Short-time withstand current (kA RMS) | 600 Vac, 60 Hz | 18 | 25 | 50 | 18 | 25 | 25 |
ac 60 Hz, 1 s | N/A | N/A | N/A | 6 | 6 | 6 |
MicroLogic™ Trip Units
A family of field-installable trip units is available with MasterPact circuit breakers. The circuit breaker overcurrent protection consists of a solid-state, microprocessor-based tripping device that requires no external power source. The complete tripping system has three main components: the molded sensors, the trip device (with rating plug), and the trip actuator. The microprocessor-based trip unit uses true RMS current level sensing. For additional information, refer to Functionality.
When the MasterPact circuit breaker is closed, no external power is required for the protection system. For circuit protection the trip unit is powered by current signal levels and current sensors integrally mounted in the MasterPact circuit breaker.
All trip units are UL Listed for use in MasterPact circuit breakers.
Basic Trip Unit
Type A (Ammeter) Trip Unit
Standard Trip Features:
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Available Options:
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Type P (Power Metering) Trip Unit
Standard Trip Features:
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Available Options:
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Type H (Harmonics) Trip Unit
Standard Trip Features:
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Available PowerLogic Features:
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Functionality
The table below lists the standard and optional trip unit features for MicroLogic Type A (Ammeter), Type P (Power Metering), and Type H (Harmonics) trip units for use in QED-6 switchboards.
MicroLogic Trip Unit Functionality
Functions | Basic | Type A | Type P | Type H |
---|---|---|---|---|
True RMS sensing | X | X | X | X |
LI trip configuration | X | X | – | – |
LSI | O | O | X | X |
LSIG/equipment ground fault trip | – | O | O | O |
Equipment ground fault alarm (no trip) | – | – | X | X |
Equipment ground fault trip and programming alarm | – | – | O | O |
Adjustable rating plugs | X | X | X | X |
LED – long–time pickup | X | X | X | X |
LED – trip indication | – | X | X | X |
Digital ammeter | – | X | X | X |
Phase loading bar graph | – | X | X | X |
Zone selective interlocking | – | X | X | X |
Communications | – | O | O | O |
LCD dot matrix display | – | – | X | X |
Advanced user interface | – | – | X | X |
Protective relay functions | – | – | X | X |
Thermal imaging | X | X | X | X |
Contact wear indication | – | – | X | X |
Temperature indication | – | – | X | X |
Incremental fine tuning of settings | – | – | X | X |
Selective long-time delay bands | – | – | X | X |
Power measurement | – | – | X | X |
Waveform capture | – | – | – | X |
Data logging | – | – | X | X |
– Not
Applicable X Standard Feature O Optional Feature |
Curves
For additional information on trip curves, please contact your local Square D™ sales office.
PowerLogic™ System
QED-6 switchboards are available with PowerLogic metering, data acquisition, and control system features. The PowerLogic system is used in conjunction with MicroLogic™ Type A, Type P, and Type H trip units for the MasterPact™ circuit breaker. The complete system is comprised of several devices including circuit monitors, power meters, trip units, programmable logic controllers, digital relays, transformer temperature controllers, I/O, lighting control, and more. System Manager Software is available to work in conjunction with these devices to manage and control your electrical distribution system.
Modbus™ industry standard data communications allow the PowerLogic system to replace discrete meters, multiple transducers, analog wires, and analog-to-digital conversion equipment. Extensive information can be transmitted over a single communications cable to a PowerLogic system display, a personal computer, programmable logic controller, or other host system.
The following MicroLogic trip units are compatible:
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Type A
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Type P
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Type H
Basic circuit information, such as amperes, can be monitored using MicroLogic Type A trip unit. Circuit breaker remote operation is available using the MicroLogic Type P, and Type H trip units with PowerLogic functionality. For additional information, refer to Functionality. PowerLogic circuit monitors also may be used for more sophisticated metering, power quality monitoring, data acquisition and control.
MicroLogic Trip Unit System Summary
In addition to its metering capabilities, the MicroLogic trip unit system is available with optional status inputs and relay outputs for monitoring discrete contacts and remote control of devices by way of the optional data communications channel.
MicroLogic trip unit metering functions include:
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Amperes and volts
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Frequency
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Power
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Power demand
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Energy
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Energy demand
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Power factor
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Power quality measurements
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Communications
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Fault waveform capture
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Waveform capture
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Data logging
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Programmable contacts
MicroLogic trip unit relaying functions include:
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Current unbalance
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Over/under voltage
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Over/under frequency
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Voltage unbalance
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Phase loss
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Phase sequence
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Reverse power
MasterPact circuit breaker maintenance information:
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Thermal imaging
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Contact wear indicator
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Temperature indication
System Communications
The PowerLogic™, monitoring system, as well as Transparent Ready™ Web Enabled (TRE) equipment, is available, as an option, with QED-6 Switchboards.
The PowerLogic power monitoring and control systems, and (TRE) systems use a high-performance ethernet backbone with Modbus™ communications. Information about the switchgear and its components is passed to and from a local or remote computer system using PowerLogic Modbus data communications.
System Components
PowerLogic system components and additional features are listed below.
PowerLogic System Components:
|
Available PowerLogic Features:
|
Circuit Monitors
PowerLogic circuit monitors and, power meters provide highly accurate meter readings along with disturbance monitoring, analog and digital I/O, onboard logging, and more. Circuit monitors and power meters can be mounted on QED-6 switchboards, auxiliary instrument compartments, and auxiliary sections.
Arc Flash Protection with MasterPact Circuit Breakers
What is an Arc Flash?
An arc flash occurs when insulation or isolation between electrified conductors is breached or can no longer withstand the applied voltage. As employees work on or near energized conductors or circuits, movement near or contact with the equipment (or a failure of the equipment) may cause a phase-to- ground and/or a phase-to-phase fault. Temperatures of more than 5,000 degrees Fahrenheit and a powerful explosion can be produced in an arc flash incident. The Occupational Safety and Hazard Administration® (OSHA)® has begun to enforce the NFPA 70E safety guidelines for arc flash safety.
The guidelines:
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provide analysis detailing arc flash incident energy, boundary distances, and the Personal Protective Equipment (PPE);
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state that PPE must be provided;
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mandate proper worker training;
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provide procedures for safe work practices;
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state that tools for a safe work environment must be provided; and
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state that equipment be installed in accordance with the safety requirements of the National Electrical Code® (NEC®)
MasterPact Circuit Breaker Technology
Breakthrough technology was used to design the new MasterPact circuit breakers to interrupt large amounts of fault current without being protected by fuses. The same technology and design that allows the MasterPact NW and NT circuit breakers to interrupt large fault currents without fuses also provides very good arc flash limitation. The decision to design the MasterPact to eliminate the need for fuse protection is based on the following:
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Requirements for smaller footprints and space-saving installations;
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Avoidance of fuse installation, maintaining supplies, and the need to enter the equipment in order to check and change fuses;
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The need to be adjustable to provide coordination with downstream products and better arc flash protection.
Advantages of using MasterPact breakers and QED-6 switchboards when there are Arc Flash concerns:
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Arc Flash limiting feeder breakers up to 2000 A reduce arc incident energy on downstream equipment such as motor control centers (MCC’s) and power distribution panels (PDP’s).
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Through-the-door breaker operation allows unit to be operated/racked while door is closed.
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Optional rear hinged doors allow easy access to cables.
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MasterPact arc flash breaker equations are easily inserted into software packages such as SKM Analysis.