Application Data

Class 8502/8536 Type S Application Data

Replacement Control Transformers Size 6, Type SH and Size 7, Type SJ

Size 6 Starter 8536 SH

Size 7 Starter 8536 SJ

Size 6 Type SH and Size 7 Type SJ contactors and starters have a DC coil operated by a solid state rectifier circuit mounted on the device and powered from an AC source. The Size 6 and 7 are equipped as standard with a fused control circuit transformer (Form FF4T) rated 240/480-120 V 60 Hz, 220/440-110 V 50 Hz. The purpose of this transformer is to provide an isolated 120 V 60 Hz, 110 V 50 Hz supply for the control circuit. Size 6 and 7 devices can be ordered for other system voltages by specifying the voltage and frequency desired.

The tables Size 6, Type S Replacement Control Transformers and Size 7, Type S Replacement Control Transformers list the replacement transformers for Type S Sizes 6 and 7 contactors and starters. To change voltages on these devices, coils are not changed—instead transformers with the desired voltage are changed.

Size 6, Type S Replacement Control Transformers

Voltage		Class 9070 Type
60 Hz	50 Hz	Class 9070 Type
240/480-120	220/440-110	EO3S2A
208-120	—	EO3S2B
277-120	—	EO3S2C
—	380-110	EO3S2D
600-120	550-110	EO3S2E
120-120	110-110	EO3S2F
240-120	220-110	EO3S2G

Size 7, Type S Replacement Control Transformers

Voltage		Class 9070 Type
60 Hz	50 Hz	Class 9070 Type
240/480-120	220/440-110	EO19S2A
208-120	—	EO19S2B
277-120	—	EO19S2C
—	380-110	EO19S2D
600-120	550-110	EO19S2E
120-120	110-110	EO19S2F
240-120	220-110	EO19S2G

Field Conversion for Other System Voltages

Field conversion for other system voltages is accomplished by one of the following methods, not by the usual practice of changing the coil:

If the factory wiring is indicated as being for 480 V 60 Hz, 440 V 50 Hz, conversion to 240 V 60 Hz, 220 V 50 Hz can be accomplished by reconnecting the control transformer as illustrated on the instruction sheet supplied with the controller. This is the same method used for Class 9070 control circuit transformers.

Conversion to any other voltage requires replacement of the control transformer. For other system voltages: i.e. 208, 277, 380, 600 V, a new transformer with single voltage primary must be selected from the tables Size 6, Type S Replacement Control Transformers or Size 7, Type S Replacement Control Transformers. Control transformer connections are illustrated on the instruction sheet supplied with the controller.
If the factory wiring is indicated as being for any voltage other than 480 V 60 Hz, 440 V 50 Hz, conversion to any other voltage requires replacement of the control transformer. Refer to Size 6, Type S Replacement Control Transformers or Size 7, Type S Replacement Control Transformers.

NOTE:

The standard transformer that was supplied can be used to power a maximum of five Class 9001 Type K illuminated operators powered with transformer type light modules. When extra capacity to power control relays or other inductive loads is required, a second transformer must be added. Extra capacity can be purchased as Form FF4T with additions in 100 VA increments.
Standard controllers are wired for common control and can not be converted for operation of the control circuit from a separate source of supply voltage. Controllers designated Form S have special wiring designed for separate control. They are furnished with an isolating transformer, usually having a 120 V primary and 120 V secondary, that must not be bypassed. Form S controllers are not convertible for operation on common control.

Auxiliary Contacts—Type S Sizes 6 and 7

A normally open (N.O.) holding circuit contact and a normally closed (N.C.) auxiliary contact are provided as standard. The holding circuit contact may or may not be required for either 3-wire or 2-wire control. Size 6 and 7 devices have an additional N.C. auxiliary contact which is wired in the coil control circuit—do not use this N.C. auxiliary contact.

Maintenance of Equipment

Class 9998 Repair Parts Kits are available for all Class 8502 contactors and Class 8536 starters. Service bulletins with a complete list of replaceable parts are supplied with all enclosed devices. Separate bulletins can be ordered and are listed along with the appropriate contact parts kit.

Magnetic Contactor and Starter Contact Kits

Equipment To Be Serviced			No. of Poles in Kit	Class 9998 Parts Kit Type No.
Class	Type	NEMA Size or Ampere Rating	No. of Poles in Kit	Class 9998 Parts Kit Type No.
8502 8536 8538 8539 8547 8549 8606 8630 8640 8647 8702 8736 8738 8739 8810 8811 8812 8940	SA- (Series B)	00	3	SJ1
	SB-	0	3 4	SL2 SL12
	SB-, SC-(Power Pole Adder)	0 & 1	1	SL22
	SC-	1 & 1P 1	3 4	SL3 SL13
	SD-	2	3 4	SL4 SL14
	SD-(Power Pole Adder)	2	1	SL24
	SE-	3	2 3	SL6 SL7
	SF-	4	2 3	SL8 SL9
	SG-	5	2 3	SL10 SL11
	SH-	6	2 3	SL25 SL26
	SJ-	7	2 3	SL30 SL31
8903	L (Series C) & LX (Series B)	30 A	4	RA5B
	SM-	30 A	3 4	SL3 SL13
	SP-	60 A	3 4	SL4 SL14
	SQ-	100 A	2 3	SL6 SL7
	SV-	200 A	2 3	SL8 SL9
	SX-	300 A	2 3	SL10 SL11
	SY-	400 A	2 3	SL25 SL26
	SZ-	600 A	2 3	SL32 SL33
	SJ-	800 A	2 3	SL30 SL31
	PBM, PBP	30, 60 A	2	PB2
	PBN, PBQ	75, 100 A	2	PB2
	PBM, PBP	30, 60 A	3	PB3
	PBN, PBQ	75, 100 A	3	PB3
	PBR, PBV, PBW	150, 200, 225 A	2	PB14
	PBR, PBV, PBW	150, 200, 225 A	3	PB15

Application Data for Selection

Application Data per NEMA Standards ICS-1 and ICS-2

NEMA Size	Load Voltage	Max. Hp Rating: Nonplugging and Nonjogging Duty		Max. Hp Rating: Plugging and Jogging Duty *		Continuous Current Rating (A) 600 V Max.	Service-Limit Current Rating (A) *	Tungsten and Infrared Lamp Load (A), 250 V Max. *	Resistance Heating Loads (KW) other than Infrared Lamp Loads *		KVA Rating for Switching Transformer Primaries at 50 or 60 Cycles				3 Ø Rating for Switching Capacitors *
											Inrush Currents (Worst Case Peak)
											≤20 Times Peak of Continuous Current Rating		>20 to 40 Times Peak of Continuous Current Rating
		Single Phase	Poly- phase	Single Phase	Poly- phase				Single Phase	Poly- phase	Single Phase	Poly- phase	Single Phase	Poly- phase	KVAR
00	115 200 230 380 460 575	0.5 — 1 — — —	— 1.5 1.5 1.5 2 2	— — — — — —	— — — — — —	9 9 9 9 9 9	11 11 11 11 11 11	5 5 5 — — —	— — — — — —	— — — — — —	— — — — — —	— — — — — —	— — — — — —	— — — — — —	— — — — — —
0	115 200 230 380 460 575	1 — 2 — — —	— 3 3 5 5 5	0.5 — 1 — — —	— 1.5 1.5 1.5 2 2	18 18 18 18 18 18	21 21 21 21 21 21	10 10 10 — — —	— — — — — —	— — — — — —	0.6 — 1.2 — 2.4 3.0	— 1.8 2.1 — 4.2 5.2	0.3 — 0.6 — 1.2 1.5	— 0.9 1.0 — 2.1 2.6	— — — — — —
1	115 200 230 380 460 575	2 — 3 — — —	— 7.5 7.5 10 10 10	1 — 2 — — —	— 3 3 5 5 5	27 27 27 27 27 27	32 32 32 32 32 32	15 15 15 — — —	3 — 6 — 12 15	5 9.1 10 16.5 20 25	1.2 — 2.4 — 4.9 6.2	— 3.6 4.3 — 8.5 11.0	0.6 — 1.2 — 2.5 3.1	— 1.8 2.1 — 4.3 5.3	— — — — — —
1P	115 230	3 5	— —	1.5 3	— —	36 36	42 42	24 24	— —	— —	— —	— —	— —	— —	— —
2	115 200 230 380 460 575	3 — 7.5 — — —	— 10 15 25 25 25	2 — 5 — — —	— 7.5 10 15 15 15	45 45 45 45 45 45	52 52 52 52 52 52	30 30 30 — — —	5 — 10 — 20 25	8.5 15.4 17 28 34 43	2.1 — 4.1 — 8.3 10.0	— 6.3 7.2 — 14 18	1.0 — 2.1 — 4.2 5.2	— 3.1 3.6 — 7.2 8.9	— — 8 — 16 20
3	115 200 230 380 460 575	— — — — — —	— 25 30 50 50 50	— — — — — —	— 15 20 30 30 30	90 90 90 90 90 90	104 104 104 104 104 104	60 60 60 — — —	10 — 20 — 40 50	17 31 34 56 68 86	4.1 — 8.1 — 16 20	— 12 14 — 28 35	2.0 — 4.1 — 8.1 10	— 6.1 7.0 — 14 18	— — 27 — 53 67
4	200 230 380 460 575	— — — — —	40 50 75 100 100	— — — — —	25 30 50 60 60	135 135 135 135 135	156 156 156 156 156	120 120 — — —	— 30 — 60 75	45 52 86.7 105 130	— 14 — 27 34	20 23 — 47 59	— 6.8 — 14 17	10 12 — 23 29	— 40 — 80 100
5 *	200 230 380 460 575	— — — — —	75 100 150 200 200	— — — — —	60 75 125 150 150	270 270 270 270 270	311 311 311 311 311	240 240 — — —	— 60 — 120 150	91 105 173 210 260	— 27 — 54 68	41 47 — 94 117	— 14 — 27 34	20 24 — 47 59	— 80 — 160 200
6 *	200 230 380 460 575	— — — — —	150 200 300 400 400	— — — — —	125 150 250 300 300	540 540 540 540 540	621 621 621 621 621	480 480 — — —	— 120 — 240 300	182 210 342 415 515	— 54 — 108 135	81 94 — 188 234	— 27 — 54 68	41 47 — 94 117	— 160 — 320 400
7 *	230 460 575	— — —	300 600 600	— — —	— — —	810 810 810	932 932 932	— — —	180 360 450	315 625 775	— — —	— — —	— — —	— — —	240 480 600

Maximum Allowable Motor Code Letter

Motor Hp Rating	Maximum Allowable Motor Code Letter
1.5–2	L
3–5	K
7.5 and above	H

The motor ratings in Application Data are NEMA standard ratings and apply only when the code letter of the motor is the same as or occurs earlier in the alphabet than what is shown in the table Maximum Allowable Motor Code Letter. Motors with code letters occurring later in the alphabet may require a larger controller. Consult the Customer Care Center at 1-888-778-2733.

The ratings for capacitor switching in Application Data assume the following maximum available fault currents (rms symmetrical amperes):

NEMA Size 00–3: 5,000 A
NEMA Size 4–5: 10,000 A
NEMA Size 6: 18,000 A
NEMA Size 7: 30,000 A

If the available fault current is greater than these values, connect sufficient impedance in series.

Refer to the instruction material for the actual tested SCCR values.

NOTE: Tables and footnotes are taken from NEMA Standards.

Short Circuit Protection

According to the National Electrical Code branch circuit overcurrent protection must be provided for each contactor or starter. For starters, refer to the instructions provided with the thermal unit selection table. For contactors (Class 8502 or 8702), provide branch circuit overcurrent protection in accordance with the National Electrical Code, except do not exceed the maximum protective device ratings in the table Type S Contactor Maximum Component SCCR. Observe the size limits in the Circuit Breaker and Fuse columns.

NOTE: The table Type S Contactor Maximum Component SCCR lists the maximum SCCR of the component when protected by any circuit-breaker or fuse. If the maximum component SCCR is 100 kA and a 25 kA rated circuit-breaker is used, then the system will be 25 kA, the SCCR rating of the circuit-breaker.

Type S Contactor Maximum Component SCCR

Catalog Number	Standard Motor Ratings, 3 Ø @ 50/60 Hz (hp)				Max. Resistive AC1 Current (A)	NEMA Size	Contactor Max. Component SCCR (kA) *		Circuit Breakers @ 480 V *		Fuses @ 600 V
Catalog Number	200 V	230 V	460 V	575 V	Max. Resistive AC1 Current (A)	NEMA Size	Circuit Breakers @ 480 V *	Fuses @ 600 V	Max. Breaker Size (A)	Max. SCCR (kA)	Max. Fuse Size (A)	Max. SCCR (kA)
8502SAO12	1.5	1.5	2	2	9	00	100	100*	70	100	60*	100
8502SBO2	3	3	5	5	18	0	100	100*	70	100	60*	100
8502SCO2	7.5	7.5	10	10	27	1	100	100*	70	100	60*	100
8502SDO2	10	15	25	25	45	2	100	100*	100	100	100*	100
8502SEO2	25	30	50	50	90	3	100	100*	150	100	200*	100
8502SFO2	40	50	100	100	135	4	100	100*	225	100	200*	100
8502SGO2	75	100	200	200	270	5	100	100*	400	100	400*	100
8502SHO2	150	200	400	400	540	6	65	100*	800	65	600*	100
8502SJO2	—	300	600	600	810	7	30	30	2000	30	1500	30

Type S Starters with Motor Logic™ or TeSys™ T Overload Relays*

Catalog Number	Standard Motor Ratings, 3				Max. Resistive AC1 Current (A)	NEMA Size	Contactor Max. Component SCCR (kA)*		Circuit Breakers @ 480 V*		Fuses @ 600 V
Catalog Number	208 V	240 V	480 V	600 V	Max. Resistive AC1 Current (A)	NEMA Size	Circuit Breakers @ 480 V*	Fuses @ 600 V	Max. Breaker Size (A)	Max. SCCR (kA)	Max. Fuse Size (A)	Max. SCCR (kA)
8536SAO12	1.5	1.5	2	2	9	0	100	100*	70	100	60*	100
8536SBO2	3	3	5	5	18	0	100	100*	70	100	60*	100
8536SCO2	7.5	7.5	10	10	27	1	100	100*	70	100	60*	100
8536SDO1	10	15	25	25	45	2	100	100*	100	100	100*	100
8536SEO1	25	30	50	50	90	3	100	100*	150	100	200*	100
8536SFO1	40	50	100	100	135	4	100	100*	225	100	200*	100
8536SGO1	75	100	200	200	270	5	100	100*	400	100	400*	100
8536SHO2	150	200	400	400	540	6	65	100*	800	65	600*	100
8536SJO2	—	300	600	600	810	7	30	30	2000	30	1500	30

Type S Starters with Adapted Bimetallic Overload Relays

Catalog Number	Standard Motor Ratings @ 50/60 Hz (hp)				Continuous Current Rating (A)	NEMA Size	Max. Component SCCR (kA)
	Three-Phase						Circuit Breakers @ 480 V*	Fuses @ 600 V*
	208 V	240 V	480 V	600 V			Circuit Breakers @ 480 V*	Fuses @ 600 V*
8536SAO12	1.5	1.5	2	2	9	00	65	65
8536SBO2	3	3	5	5	18	0	65	65
8536SCO2	7.5	7.5	10	10	27	1	65	65

Capacitor Switching

The kilovar ratings of enclosed, three-phase contactors used as switches for capacitor loads, when only one load appears on the secondary of a distribution system, are shown in the table Application Data per NEMA Standards ICS-1 and ICS-2.

Coil Burden (Mean Values)

NEMA Size	Series	Nunber of Poles	Inrush VA		Sealed VA		Sealed Watts
NEMA Size	Series	Nunber of Poles	50 Hz	60 Hz	50 Hz	60 Hz	50 Hz	60 Hz
00	B	2–3	—	165	—	33	—	6
0–1	—	1–5	232	245	26	27	7.7	7.8
2	—	2–3	296	311	36	37	12	14
2	—	4–5	429	438	37	38	12	14
3	—	2–3	676	700	47	46	15	14
3	—	4–5	1260	1185	89	85	23.4	22
4	—	2–5	1260	1185	89	85	23.4	22
5	A	2–3	2970	2970	250	212	42	39
5	B	—	—	—	—	—	—	—
6 *	—	2–3	1495	1780	56	48	27	32
7 *	—	2–3	—	1960	—	59	—	36

Wiring*

NEMA Size	Type	Power Terminals		Control Terminals
NEMA Size	Type	Type of Lug	Wire Range *	Type of Lug	Wire Range Solid or stranded copper wire.*
00, 0, 1	SA, SB, SC	Pressure Wire	14–8 AWG Cu	Pressure Wire	16–12 AWG
2	SD	Box Lug	14–4 AWG Cu	Pressure Wire	16–12 AWG
3	SE	Box Lug	14–0 AWG Cu	Pressure Wire	16–12 AWG
4	SF	Box Lug	8 AWG – 250 MCM Cu	Pressure Wire	16–12 AWG
5	SG	Box Lug	4 AWG – 500 MCM Cu	Pressure Wire	16–12 AWG
6	SH	Parallel Groove	One or two 250–500 MCM per phase Cu	Pressure Wire	16–12 AWG
7	SJ	Parallel Groove	One to four 250–500 MCM per phase Cu	Pressure Wire	16–12 AWG

Auxiliary Units

Auxiliary contacts and power poles can be added by the factory or in the field on all Type S starters and contactors. The table Auxiliary Units—Class 8502 and 8536 shows the maximum number of auxiliary units (in addition to the holding circuit contact) that can be added to a given size starter or contactor. In addition, it is possible to add a second internal contact on NEMA Size 0, 1, and 2 contactors and starters.

Auxiliary Units—Class 8502 and 8536

NEMA Size	Type	Number of Poles—Basic Contactor	Maximum Number of External Auxiliary Units (in addition to holding circuit contact)
00	SA	2–3	Four single-circuit auxiliary contacts (N.O. or N.C.) if second internal auxiliary contact is not used.
0–2	SB–SD	1–3	Four single-circuit auxiliary contacts (N.O. or N.C.) *
		1–3	Two single-circuit auxiliary contacts (N.O. or N.C.) plus one power pole adder (1 or 2 poles, N.O. or N.C.)
		4–5	Two single-circuit auxiliary contacts (N.O. or N.C.)
3–4	SE–SF	2–5	Three single-circuit auxiliary contacts (N.O. or N.C.)
5	SG	2–3	Two single-circuit auxiliary contacts (N.O. or N.C.) plus 1 NEMA Size 0–1 or Size 2 power pole adder (1 or 2 poles, N.O. or N.C.)
6–7	SH–SJ	2–3	Three single-circuit auxiliary contacts (N.O. or N.C.)
6–7	SH–SJ	2–3	Two single-circuit auxiliary contacts (N.O. or N.C.) plus one NEMA Size 0–1 or Size 2 power pole adder (1 or 2 poles, N.O. or N.C.)

Factory Installed Auxiliary Contacts

Additional auxiliary contacts can be factory or field added to any Type S contactor or starter. See the table Auxiliary Units—Class 8502 and 8536 for the maximum number of auxiliary units. The table Form Number of Additional Auxiliary Contacts lists the Form designations for factory installed electrical contacts.

See the Digest for field modification kits.

When ordering factory installed auxiliary contacts, use the Form designations listed in the table Form Number of Additional Auxiliary Contacts.

Form Number of Additional Auxiliary Contacts

Number of N.O. Contacts	Number of N.C. Contacts	Form Number
0	1	X01
	2	X02
	3	X03
	4	X04
1	0	X10
	1	X11
	2	X12
	3	X13
2	0	X20
	1	X21
	2	X22
3	0	X30
3	1	X31
4	0	X40

Contact Arrangement	Class 9999 Type
1 N.O.	SX6
1 N.C.	SX7
1 N.O. or 1 N.C.	SX8

Power Poles

Single or double-circuit power pole adders can be factory or field installed on 2- and 3-pole Type S contactors and starters. The table Power Pole Forms lists the Form designation for factory installed power pole adders. Only one power pole adder may be installed per contactor.

Power Pole Forms

Type	NEMA Size	Class 9999 Type	Form Designation
1 N.O.	0, 1	SB6	Y428
1 N.O.	2	SB11	Y436
1 N.C.	0, 1	SB7	Y429
1 N.C.	2	SB12	Y437
1 N.O., 1 N.C.	0, 1	SB8	Y435
1 N.O., 1 N.C.	2	SB13	Y440
2 N.O.	0, 1	SB9	Y430
2 N.O.	2	SB14	Y438
2 N.C.	0, 1	SB10	Y434
2 N.C.	2	SB15	Y439

Control Circuit Transformers

Class 9070 Type TF machine tool control transformers are normally used when it is necessary to provide a lower voltage to the control circuit. This transformer with fused protection can be ordered from the factory by specifying Form FF4T. The addition of a transformer often requires the use of a larger enclosure. The table Control Transformer Selection shows the transformer selection for starters and contactors with or without auxiliary units.

Control Transformer Selection

NEMA Size	Starter Type	Standard Capacity (Form FF4T)	Additional Capacity
		Standard Capacity (Form FF4T)	50 VA (Form FF4T10)	100 VA (Form FF4T11)	200 VA (Form FF4T12)
		Class 9070 Type*
0, 1	SB & SC	TF100	TF150	TF200	TF300* *
2	SD	TF100	TF150	TF200	TF300
3	SE	TF150	TF200	TF300	TF500
4	SF	TF300	TF300	TF500	T500
5	SG	TF100 and 8501XO20	TF100 and 8501XO20	TF150 and 8501XO20	TF300 and 8501XO20
6	SH	EO3S2 is standard	N/A	EO3FS2 and T100	EO3S2 and TF200
7	SJ	EO19S2 is standard	N/A	EO19S2 and TF100	EO3S2 and TF200

Class 8702 /8736 Type S Application Data—Reversing

Auxiliary Units—Reversing

The table Auxiliary Units — Class 8702 and 8736 Reversing shows the maximum number of auxiliary units (in addition to the holding circuit and interlocking contacts) that can be added to either the forward or reverse contactor or starter.

Auxiliary Units — Class 8702 and 8736 Reversing

NEMA Size (Type)	Number of Poles of Basic Contactor	Maximum number of auxiliary units on each contactor, forward or reverse, (in addition to internal holding circuit and interlocking contacts).
00 (SA)	2 or 3	Two single-circuit auxiliary contacts (N.O. or N.C.)
0, 1 & 2 (SB, SC & SD)	2 or 3	Four single-circuit auxiliary contacts (N.O. or N.C.) When adding four external auxiliary contacts to one Size 0 or 1 contactor, remove one of the return springs.
0, 1 & 2 (SB, SC & SD)	4	Two single-circuit auxiliary contacts (N.O. or N.C.)
3, 4, 5, 6, & 7 (SE, SF, SG, SH, SJ)	Any	Two single-circuit auxiliary contacts (N.O. or N.C.)

Factory Installed Auxiliary Contacts—Reversing

Additional auxiliary contacts may be factory or field added to any Type S contactor or starter. See the table Auxiliary Units — Class 8702 and 8736 Reversing for maximum number of auxiliary units. The table Form Designations for Factory-Installed Auxiliary Contacts lists the Form designations for factory installed auxiliary contacts. See Class 9999 for field modification kits.

Form Designations for Factory-Installed Auxiliary Contacts

		Additional Auxiliary Contacts on R.H. Contactor (Reverse Contactor)
		Standard (No Additional Auxiliary Contacts)	1 N.O.	1 N.C.	2 N.O.	1 N.O.- 1 N.C.	2 N.C.
Additional Auxiliary Contacts on L.H. Contactor (Forward Contactor)	Standard (No Additional Auxiliary Contacts)	—	X0010	X0001	X0020	X0011	X0002
	1 N.O.	X1000	X1010	X1001	X1020	X1011	X1002
	1 N.C.	X0100	X0110	X0101	X0120	X0111	X0102
	2 N.O.	X2000	X2010	X2001	X2020	X2011	X2002
	1 N.O.-1 N.C.	X1100	X1110	X1101	X1120	X1111	X1102
	2 N.C.	X0200	X0210	X0201	X0220	X0211	X0202

Auxiliary Contact Units

Additional auxiliary contact units can be added to the Size 4 and 5 reversing contactors in the field. A maximum of two units can be added to the Size 4; a maximum of one unit can be added to the Size 5. No additional units can be added to the Size 6, however, 1 N.O. (normally open) circuit and 1 N.C. (normally closed) circuit are available on each forward and reverse contactor for customer use.

Motor Overload Protection—Factory Modifications (Forms)

Full Voltage Starters

Factory installed modifications are available for the classes of control equipment listed in the respective tables. Kits are also available for many field modifications and normal parts replacement on most control items. Refer to Classes 9998 and 9999 for complete listings.

NOTE:

Standard equipment dimensions and enclosure construction may not apply when certain special features are added. Such cases should contact the factory, with complete description, when precise dimensions are required.
If a UL label is required, consult the Customer Care Center at 1-888-778-2733. Some Forms are not UL Listed.

Full Voltage Starters Forms

	Factory Modifications	Enclosure Type	Form
Pilot Devices in Cover Full Voltage Non-Reversing Controllers Only Classes 8502 8536 8538 8539	Push-Buttons*
	Start-Stop	1* , 3R, 4, 4X, 12	A
	Start-Stop (maintained contact)* Not available for Size 00.*	1* , 3R, 4, 4X, 12	A16
	Start-Stop push-button and Hand-Off-Auto selector switchNot available for Size 00.*	1* , 3R, 4, 4X, 12	AC
	On-Off*	1* , 3R, 4, 4X, 12	A3
	Single oiltight push-button (specify marking)Not available for Size 00.*	1, 3R, 4, 4X, 12	A11
	Selector Switches
	Hand-Off-Auto	1* , 3R, 4, 4X, 12	C
	On-Off*	1* , 3R, 4, 4X, 12	C6
	Non-standard markings for Pilot DevicesNot available for Size 00.*	1, 3R, 4, 12	G12*
	Addition of padlock attachment to Class 9001 operatorsNot available for Size 00.*	1, 3R, 4, 12	G122
	Pilot Lights (specify color/type)* See Pilot Light Forms.	—	—
	With Operating Interlock: Add price of each interlock per light	1, 3R, 4, 4X, 12	X*
Pilot Devices in Cover Full Voltage Reversing and Multi-Speed Controllers Only Classes 8702 8736 8738 8739 8810 8811 8812	Push Buttons*
	Forward-Reverse-Stop*	1, 4, 4X, 12	A1
	High-Low-Stop*	1, 4, 12	A2
	Fast-Off-Slow *	1, 4, 12	A9
	High-Low push button and Hand-Off-Auto selectorNot available for Size 00.*	1, 4, 12	A10C
	Single oiltight push button (specify marking)Not available for Size 00.*	1, 4, 4X, 12	A11
	Selector Switches
	Hand-Off-Auto	1* , 4, 4X, 12	C
	On-Off*	1* , 4, 4X	C6
	High-Off-Low	1, 4, 12	C7
	Forward-Off-Reverse*	1, 4, 4X, 12	C14
	High-Low and Hand-Off-Auto*	1, 4, 12	CC17
	Slow-Fas*t	1, 4, 4X, 12	C19
	Forward-Reverse*	1, 4, 4X, 12	C20
	High-Low-Off-Auto*	1, 4, 12	C25
	Non-Standard Markings for Pilot Devices*	Any	G12*
	Pilot Lights* Available with Operating Interlock	1, 4, 4X, 12	X*

Pilot Light Forms

	Standard	Push-to-Test	LED	LED-Push-to-Test
	Form	Form	Form	Form
Red ON	P1*	P21	P51	P42
Red OFF	P71	P81	P91	P43
Red Unwired	P38	P28	P58	P44
Green ON	P72	P82	P92	P45
Green OFF	P2*	P22	P52	P46
Green Unwired	P39	P29	P59	P47
Amber	P3	P23	P53	P63
Clear	P4	P24	P54	P64
Yellow	P35	P25	P55	P48
Blue	P36	P26	P56	P66
White	P37	P27	P57	P67
Red LOW—Green HI	P73	P83	P93	P77
Green LOW—Red HI	P74	P84	P94	P78
Red OFF—Green FWD/REV	P75	P85	P95	P79
Green OFF—Red FWD/REV	P76	P86	P96	P80

Full Voltage Contactors and Starters

Control Circuit Forms—Full Voltage and Multi-Speed Controllers Only

Control Circuit Forms, Full Voltage and Multi-Speed Controllers Only

Classes 8502, 8536, 8538, 8539, 8702, 8736, 8738, 8739, 8810, 8811 and 8812
Classes	Factory Modifications		Enclosure Type	Form	NEMA SIZE
Classes	Factory Modifications		Enclosure Type	Form	00	0	1	2	3	4	5	6	7
8502 8536 8538 8539 8702 8736 8738 8739 8810 8811 8812	Separate Control Circuit—(specify voltage and frequency)		Any	S*	X	X	X	X	X	X	X	X	X
	Fused Control Circuit (without control transformer)
	One fuseNot available for Sizes 6 and 7.*		1, 3R, 4, 4X, 12	F	X	X	X	X	X	X	X	X	—
	Two fuses*		1, 3R, 4, 4X, 12	F4	X	X	X	X	X	X	X	X	—
	Control Circuit Transformers*—Standard capacity (50 or 60 Hz) Note: All orders requesting Form FT will be supplied as Form F4T.
	Fuses
	Primary	Secondary
	2	1	1, 4, 4X, 12	FF4T	X	X	X	X	X	X	X*	X	X
	2	2	1, 4, 4X, 12*	F4F10T	X	X	X	X	X	—	X*	—	—
	Additional Capacity (50 or 60 Hz)
	Two fuses in primary and one fuse in secondary
	100 VA additional capacity		1, 4, 4X, 12	FF4T11	X	X	X	X	X	X*	X*	X	X
	200 VA additional capacity		1, 4, 4X, 12	FF4T12	X	X	X	X	X*	X*	X*	X	X
	300 VA additional capacity		1, 4, 4X, 12	FF4T13	X	X*	X*	X*	X*	X*	X*	X	X
	400 VA additional capacity		1, 4, 4X, 12	FF4T14	X	X*	X*	X*	X*	X*	X*	X*	X*
	500 VA additional capacity		1, 4, 4X, 12	FF4T15	X	X*	X*	X*	X*	X*	X*	X*	X*

Selection of Control Circuit Tramsformers

The standard primary/secondary voltages for control circuit transformers are indicated in the table Control Circuit Transformer Codes.

To order, select the desired device with the appropriate transformer Form designation. Then convert the previously selected voltage code (V●●) to reflect the desired primary/secondary voltage for the transformer. The secondary voltage should equal the previously selected coil voltage of the device.

For Example:

You have selected 8536SDG1V02S. V02S means that you need a coil voltage of 120-60/110-50 wired for separate control. You want to add Form FF4T, with transformer voltages of 480 V primary, 120 V secondary, and solid-state overload relay protection with selectable Class 10/20 trip class—Form H30. (The Form designations needed are FF4, H30, and T.)

The new and complete Class, Type, voltage code, and Form number are shown in the following table:

Example of the Transformer Form Designation Results

Class	Type	Voltage Code	Form*
8536	SDG1	V81	FF4H30T

Marine Control Form

Class	Factory Modification	Enclosure Type	Form
8502 8536 8538 8539 8702 8736 8738 8739 8810 8941	Modification of standard device for use as marine control in accordance with UL508*	12/3R 4/4X (stainless steel only)	M10

Class

Factory
Modification

Enclosure
Type

Form

8502
8536
8538
8539
8702
8736
8738
8739
8810
8941

Modification of standard device for use as marine control in accordance with UL508*

12/3R

4/4X (stainless steel only)

M10

Control Circuit Transformer Codes

AC-Operated Devices With Control Transformers
Voltage	Code
60 Hz (Primary–Secondary)	Code
120–12*	V88
120–24*	V89
208–120	V84
240–24*	V82
240–120	V80
277–120	V85
480–24*	V83
480–120	V81
480–240	V87
600–120	V86
Specify	V99

Solid-State Overload Relay Forms

The solid-state overload relay (SSOLR) is available on NEMA Size 00–7.
For Class 8536, 8538, 8539, 8736, 8738, 8739 and 8810 devices.

NOTE: Size 7 comes standard with the Motor Logic SSOLR, Class 10/20 (Selectable). No Form designation is required.

Special Factory-Assembled Starter Combinations with Motor Logic SSOLR Protection

NEMA Contactor Size	SSOLR Size
	00		0	1	2	3	4
	1.5–4.5 A	3–9 A	6–18 A	9–27 A	15–45 A	30–90 A	45–135 A
00	H308	H30	—	—	—	—	—
0	H308	H309	H30	—	—	—	—
1	H308	H309	H300	H30	—	—	—
2	—	H309	H300	H301	H30	—	—
3	—	—	—	—	—	H30	—
4	—	—	—	—	—	—	H30

Adapted Bimetallic Overload Relay Forms

Adapted Bimetallic Overload Relay for NEMA Type S Starter

This bimetallic overload relay is available on NEMA Sizes 00, 0, and 1 for Class 8536, 8538, 8539, 8736, 8738 and 8739 devices. To order a starter with the adapter only, add Form E to the catalog number (8536SBG2V02ES). When ordering with the adapter and bimetallic overload relay installed, use table TeSys D Overload Relays for Sizes 00–1 Type S Starters as a guide.

TeSys D Overload Relays for Sizes 00–1 Type S Starters, Non-Reversing and Reversing, Classes 8536, 8538, 8539, 8736, 8738, and 8739

Current Setting Range Amperes	Class 20 with Single-Phase Sensitivity	Class 20 without Single-Phase Sensitivity	Class 20 with Single-Phase Sensitivity	Class 20 without Single-Phase Sensitivity	Factory Installed—Catalog Number Suffix (CP1 List)
Current Setting Range Amperes	Screw Termination	Screw Termination	Ring Tongue Connector	Ring Tongue Connector	Factory Installed—Catalog Number Suffix (CP1 List)
0.40–0.63	LRD04L	LR3D04L	LRD04L6	LR3D04L6	04
0.63–1	LRD05L	LR3D05L	LRD05L6	LR3D05L6	05
1–1.6	LRD06L	LR3D06L	LRD06L6	LR3D06L6	06
1.6–2.5	LRD07L	LR3D07L	LRD07L6	LR3D07L6	07
2.5–4	LRD08L	LR3D08L	LRD08L6	LR3D08L6	08
4–6	LRD10L	LR3D10L	LRD10L6	LR3D10L6	10
5.5–8	LRD12L	LR3D12L	LRD12L6	LR3D12L6	12
7–10	LRD14L	LR3D14L	LRD14L6	LR3D14L6	14
9–13	LRD16L	LR3D16L	LRD16L6	LR3D16L6	16
12–18	LRD21L	LR3D21L	LRD21L6	LR3D21L6	21
17–24	LRD22L	LR3D22L	LRD22L6	LR3D22L6	22
23–32	LRD32L	LR3D32L	LRD32L6	LR3D32L6	32
NOTE: For tripping class 10: With screw termination, remove the L from the end of the above part number (for example, LRD32 is a class 10 bimetallic overload relay with a 23–32 A setting range). With a ring tongue connector, change the L6 to 6 at the end of the above part number (for example, LRD326 is a class 10 bimetallic overload relay with a 23–32 A setting range).

Solid-State TeSys D Overload Relays for Type S Starters

Sizes 00–1, Non-Reversing (Classes 8536, 8538, 8539) and Reversing (Classes 8736, 8738 and 8739)

NOTE:

Field installed only: The LR9D Overload Relay cannot be factory installed, it must be purchased separately and field installed.
Single-phase motor applications: When using the LR9D with a single-phase motor, you must purchase the 3-pole starter to accommodate looping of the motor leads.

Current Setting	Overload Relay Catalog Number (sold separately)
Range Amperes	Trip Class 5/10/20/30 Dip Switch Selectable
0.1–0.5 A	LR9D01
0.4–2 A	LR9D02
1.6–8 A	LR9D08
6.4–32 A	LR9D32

TeSys D Overload Relays for Sizes 00–1 Type S Starters, Non-Reversing and Reversing, Classes 8536, 8538, 8539, 8736, 8738, and 8739

Current Setting Range Amperes	Class 20 with Single-Phase Sensitivity	Class 20 without Single-Phase Sensitivity	Class 20 with Single-Phase Sensitivity	Class 20 without Single-Phase Sensitivity	Factory Installed—Catalog Number Suffix (CP1 List)
Current Setting Range Amperes	Screw Termination	Screw Termination	Ring Tongue Connector	Ring Tongue Connector	Factory Installed—Catalog Number Suffix (CP1 List)
0.40–0.63	LRD04L	LR3D04L	LRD04L6	LR3D04L6	04
0.63–1	LRD05L	LR3D05L	LRD05L6	LR3D05L6	05
1–1.6	LRD06L	LR3D06L	LRD06L6	LR3D06L6	06
1.6–2.5	LRD07L	LR3D07L	LRD07L6	LR3D07L6	07
2.5–4	LRD08L	LR3D08L	LRD08L6	LR3D08L6	08
4–6	LRD10L	LR3D10L	LRD10L6	LR3D10L6	10
5.5–8	LRD12L	LR3D12L	LRD12L6	LR3D12L6	12
7–10	LRD14L	LR3D14L	LRD14L6	LR3D14L6	14
9–13	LRD16L	LR3D16L	LRD16L6	LR3D16L6	16
12–18	LRD21L	LR3D21L	LRD21L6	LR3D21L6	21
17–24	LRD22L	LR3D22L	LRD22L6	LR3D22L6	22
23–32	LRD32L	LR3D32L	LRD32L6	LR3D32L6	32
NOTE: For tripping class 10: With screw termination, remove the L from the end of the above part number (for example, LRD32 is a class 10 bimetallic overload relay with a 23–32 A setting range). With a ring tongue connector, change the L6 to 6 at the end of the above part number (for example, LRD326 is a class 10 bimetallic overload relay with a 23–32 A setting range).

TeSys™ T Factory Modifications (Forms)

Communication Codes

Communication Network	Code
Modbus™	2
ProfiBus	3
CANopen	4
DeviceNet	5
Ethernet TCP/IP (communication protocols: Ethernet/IP™ and Modbus/TCP)	6

TeSys T Motor Management System Modifications
H6xx or H7xx for use with Class 8536 and 8736 (Open Starters)

Used on Size	Range	Form
		Control Voltage
		100–240 Vac	24 Vdc
1	0.4–8 A	H61X *	H71X *
1	1.35–27 A	H62X *	H72X *
2, 3	5.0–100 A	H63X *	H73X *
4	8–160 (CT 300:5 3 turns)	H65X *	H75X *
5	24–480 A (CT 300:5 1 turn)	H66X *	H76X *
6	48–960 A (CT 600:5 1 turn)	H67X *	H77X *
NOTES: The product configurator must be used to order TeSys T open starters. The auxiliary contact for the control of the starter coil has a maximum rating of 240 Vac.

Type S Contactor and Starter Forms

Full Voltage Controllers

Classes 8502, 8536, 8538, 8539, 8702, 8736, 8738, 8739, and 8810
Factory Modifications		Enclosure Type	Form	NEMA Size
Factory Modifications		Enclosure Type	Form	0	1 1 PW 1 YD	2 2 PW 2 YD	3 3 PW 3 YD	4 4 PW 4 YD	5 5 PW 5 YD	6 6 PW 6 YD	7 7 PW 7 YD
Auxiliary Relays	Control relay (4 and 8 poles)	1, 12	R174	X	X	X	X	X	X	X	X
		4, 4X*	R174	X	X	X	X	X	X	X	X
		1, 12	R178	X	X	X	X	X	X	X	X
		4, 4X*	R178	X	X	X	X	X	X	X	X
	Pneumatic Timing Relay – specify Class 9050 Type A or B
	0.1 seconds to 1.0 minute—On delay	1	K25	X	X	X	X	X	X	X	X
	0.1 seconds to 1.0 minute—On delay	4, 4X* , 12, 3R	K25	X	X	X	X	X	X	X	X
	0.1 seconds to 1.0 minute—Off delay	1	K26	X	X	X	X	X	X	X	X
	0.1 seconds to 1.0 minute—Off delay	4, 4X*, 12, 3R	K26	X	X	X	X	X	X	X	X
	1.0 to 3.0 minute—On delay	1, 4, 12, 3R	K37	X	X	X	X	X	X	X	X
	1.0 to 3.0 minute—On delay	4X*	K37	X	X	X	X	X	X	—	—
	1.0 to 3.0 minute—Off delay	1, 4, 12, 3R	K38	X	X	X	X	X	X	X	X
	1.0 to 3.0 minute—Off delay	4X*	K38	X	X	X	X	X	X	X	X
	Solid-state timing relay (specify timing range) and timer (120 V control required)	1, 4, 4X, 12	K1070	X	X	X	X	X	X	X	X
	Motor-driven timing relay* *	1, 4, 12	K5	X	X	X	X	X	X	X	X
	Phase failure and phase reversal relay with time delay option including under and over voltage protection.	1, 4, 4X, 12, 3R	R44	X	X	X	X	X	X	X	X
	Addition of a protective relay with options of phase failure with time delay, phase reversal and under/over voltage protection (RM3TR1). Both motor voltage and control voltage (V8• voltage code) must be specified with device even if Form S is specified. Form replaces Forms Y444, Y445, Y447, Y448 and Y449.
	For multi-speed controllers: Compelling relay (requires motor to be started in low speed)	1, 4, 12	R1	X	X	X	X	X	X	X	X
	Accelerating relay (provides timed acceleration to selected speed):
	For Class 8810	1, 4, 12	R2	X	X	X	X	X	X	X	X
	For Class 8811	1, 4, 12	R2	X	X	X	X	X	X	X	X
	For Class 8812	1, 4, 12	R2	X	X	X	X	X	X	X	X
	Decelerating relay (imposes a timing delay during transfer from a higher to a lower speed):
	For Class 8810	1, 4, 12	R3	X	X	X	X	X	X	X	X
	For Class 8811	1, 4, 12	R3	X	X	X	X	X	X	X	X
	For Class 8812	1, 4, 12	R3	X	X	X	X	X	X	X	X
	Anti-plugging timers and relays	1, 4, 12	R10	X	X	X	X	X	X	X	X
Meters and Metering*	Ammeter in cover (includes current transformer if required)	1	G91	X	X	X	X	X	X	X	X
	Ammeter and switch with two current transformers	1	G92	—	X	X	X	X	X	X	X
	Ammeter and switch with three current transformers	1	G93	—	X	X	X	X	X	X	X
	Voltmeter mounted	1	G94	—	X	X	X	X	X	X	X
	Voltmeter and switch mounted	1	G95	—	X	X	X	X	X	X	X
	Elapsed time meter	1, 12	G97	X	X	X	X	X	X	X	X
	Operation counter	1, 12	G99	X	X	X	X	X	X	X	X
Auxiliary Contacts	Additional starter (contactor) auxiliary contacts (Specify number of additional N.O. or N.C. contacts required per contactor.) Each will be X●● (for example, X01).	Any	X	X	X	X	X	X	X	X	X
	To determine the maximum number of auxiliary contacts that can be added to each Type S device, and for the appropriate X Form, refer to the tables in the Class 8536 section in Auxiliary Units (for non-reversing single-speed devices). For Class 8600 Reduced Voltage controllers, consult Customer Care Center at 1-888-778-2733.
	Auxiliary contacts installed on disconnect switch or circuit breaker operating mechanism.
	SPDT	1, 4, 4X, 12	Y74	X	X	X	X	X	X	X	X
	DPDT	1, 4, 4X, 12	Y75	X	X	X	X	X	X	X	X
	NOTE: The above contacts do not switch with the automatic tripping of the circuit-breaker. If such operation is required, consult your nearest Schneider Electric sales office.)
Enclosures	Space heater with N.C. auxiliary contact	1, 4, 4X, 12	G51	X	X	X	X	X	X	X	X
	Function identification plate, with marking as specified	Any	G11	X	X	X	X	X	X	X	X
	Cover gaskets added to NEMA 1 enclosures:
	For Classes 8538 and 8539	1	Y47	X	X	Standard	Standard	Standard	Standard	—	—
	For Classes 8738 and 8739	1	Y47	Standard	Standard	Standard	Standard	Standard	Standard	—	—
	For other full voltage controllers	1	Y47	X	X	X	X	X	X	X	X
	For reduced voltage controllers	1	Y47	X	X	X	X	X	X	X	X
	Brushed stainless steel watertight device
	Class 8606	—	Y56	—	—	X	X	X	X	X	X
	Classes 8630 and 8640	—	Y56	—	Standard	Standard	Standard	Standard	X	X	X

Number of N.O. Contacts	Number of N.C. Contacts	Form Number
0	1	X01
	2	X02
	3	X03
	4	X04
1	0	X10
	1	X11
	2	X12
	3	X13
2	0	X20
	1	X21
	2	X22
3	0	X30
3	1	X31
4	0	X40

Number of N.O. Contacts	Number of N.C. Contacts	Form Number
0	1	X01
	2	X02
	3	X03
	4	X04
1	0	X10
	1	X11
	2	X12
	3	X13
2	0	X20
	1	X21
	2	X22
3	0	X30
3	1	X31
4	0	X40

Application Data

Class 8502/8536 Type S Application Data

Replacement Control Transformers Size 6, Type SH and Size 7, Type SJ

Size 6 Starter 8536 SH

Size 7 Starter 8536 SJ

Size 6, Type S Replacement Control Transformers

Size 7, Type S Replacement Control Transformers

Field Conversion for Other System Voltages

Auxiliary Contacts—Type S Sizes 6 and 7

Maintenance of Equipment

Magnetic Contactor and Starter Contact Kits

Magnetic Contactor and Starter Contact Kits

Application Data for Selection

Application Data per NEMA Standards ICS-1 and ICS-2

Maximum Allowable Motor Code Letter

Short Circuit Protection

Type S Contactor Maximum Component SCCR

Type S Starters with Motor Logic™ or TeSys™ T Overload RelaysMelting Alloy starters are rated short-circuit with no branch protection only, sizes 00–3 rated @ 5kA, size 4–5 rated @ 10kA, size 6 rated @ 18kA, and size 7 rated @ 30kA.*

Type S Starters with Adapted Bimetallic Overload Relays

Capacitor Switching

Coil Burden (Mean Values)

WiringFor wire smaller than 250 MCM order lug conversion kit 9999SCU7. The kit contains two lugs for number 2/0 AWG–300MCM (1 or 2 wires per lug).*

Auxiliary Units

Auxiliary Units—Class 8502 and 8536

Factory Installed Auxiliary Contacts

Form Number of Additional Auxiliary Contacts

Power Poles

Power Pole Forms

Control Circuit Transformers

Control Transformer Selection

Class 8702 /8736 Type S Application Data—Reversing

Auxiliary Units—Reversing

Auxiliary Units — Class 8702 and 8736 Reversing

Factory Installed Auxiliary Contacts—Reversing

Form Designations for Factory-Installed Auxiliary Contacts

Auxiliary Contact Units

Motor Overload Protection—Factory Modifications (Forms)