Altivar 660 Process Drive – Instruction Bulletin PDF
NHA91297

Product Characteristics

Catalog Number Description

The catalog number is on the nameplate attached to the inside of the process drive door (see Nameplate). The catalog number is coded to describe the configuration of the drive.

Use Catalog Number Description to translate the catalog number into a description of the process drive. The example in Catalog Number Example: ATV660D22T4N2ANWAANAGK translates the catalog number shown on the nameplate in Normal Duty (Left) and Heavy Duty (Right) Modes.

For descriptions of the options listed in Catalog Number Description, refer to Circuit Operation and Options.

Catalog Number Example: ATV660D22T4N2ANWAANAGK

Field
01–02 03–04 5 6 7 8 9 10 11 12 13 14
ATV660 D22 T4 N 2 A N W A A N A, G, K
Altivar 660 Process Drive 3 hp 460 V, 3 phase Normal Duty Power Rating UL Listed UL Type 12K Enclosure No Harmonic Mitigation Without Bypass H-O-A Speed Pot. Red Power On, Yellow Tripped, Green AFC Run, Yellow Auto No Comm. Card Ethernet Port in Front Door; Type 1 SPD; Additional 150 VA Control Power

Catalog Number Description

Field

Digit

Characteristic

Description

01–02

1–6

Drive Style

Altivar 660 Process Drive, 2-quadrant, 6-pulse drive

03–04

7–9

Power Rating (kW)

 Normal Duty
U07 = 1 hp
U15 = 2 hp
U22 = 3 hp
U40 = 5 hp
U55 = 7.5 hp
U75 = 10 hp
D11 = 15 hp
D15 = 20 hp
D18 = 25 hp
D22 = 30 hp
D30 = 40 hp
D37 = 50 hp
D45 = 60 hp
D55 = 75 hp
D75 = 100 hp
D90 = 125 hp
C11 = 150 hp
C13 = 200 hp
C16 = 250 hp
C20 = 300 hp
C25 = 400 hp
C31 = 500 hp
C40 = 600 hp
C50 = 700 hp
C63 = 900 hp		 Heavy Duty
U15 = 1 hp
U22 = 2 hp
U30 = 3 hp
U55 = 5 hp
U75 = 7.5 hp
D11 = 10 hp
D15 = 15 hp
D18 = 20 hp
D22 = 25 hp
D30 = 30 hp
D37 = 40 hp
D45 = 50 hp
D55 = 60 hp
D75 = 75 hp
D90 = 100 hp
C11 = 125 hp
C13 = 150 hp
C16 = 200 hp
C20 = 250 hp
C25 = 300 hp
C31 = 400 hp
C40 = 500 hp
C50 = 600 hp
C63 = 700 hp

05

10–11

Voltage Class

P3 = 208 V, Three Phase
U3 = 230 V, Three Phase
T4 = 460 V, Three Phase

06

12

Duty Rating

N = Normal Duty
H = Heavy Duty

07

13

Region

2 = UL Marking
6 = cUL Marking (Canada)

08

14

Enclosure Type

G = Type 1 General Purpose
A = Type 12K Industrial Use, Dust-tight/Drip-tight
H = Type 3R Outdoor Use

09

15

Line Harmonic Mitigation

N = None
A = Line Reactor
M = Passive Harmonic Filter

10

16

Power Circuit

S = Integral Softstart Bypass
W = Without Bypass
Y = Integral Full-Voltage Bypass

11

17

Control Options

N = Prewired for Remote H-O-A
A = H-O-A, Speed Potentiometer
B = H-O-A, Speed Potentiometer, Start/Stop Push Button

12

18

Light Options

N = None
A = Red Power On, Yellow Tripped, Green AFC Run, Yellow Auto
B = Red Power On, Yellow Tripped, Green AFC Run (Default)

13

19

Communication Card

N = None
A = Profibus DP V1
B = CANopen Daisy Chain
C = DeviceNet
D = CANopen SUB-D
E = CANopen Open Style
F = ProfiNet
G = Ethernet IP Dual Port
H = EtherCat
J = Bacnet MS/TP
K = Ethernet IP, Modbus, TCP, Multidrive link

14

Varies

Miscellaneous Options

A = Ethernet Port in Front Door
B = Line Contactor
C = Drive I/O Extension
D = Relay Output Card
E = 0–10 V Auto Speed Reference
F = 1 N.O. (Form A) Auxiliary Auto Mode Contact
G = Surge Protective Device (SPD) (Type 1)
H = SPD (Type 2)
K = Additional 150 VA Control Power
L = Push-to-Test Pilot Lights
P = Permanent Wire Markers
Q = Door-Mounted Overload Reset Push Button
R = Service Entrance (3R only)
S = 50°C Ambient Operation
T = Service Switch
U = Wireway Cubical (when available)
X = dV/dt Filter (1000 ft)
Y = Seismic Certification

Nameplate Identification

The nameplate for the Altivar 660 Process Drive is on the inside of the enclosure door. See Nameplate. The nameplate identifies the drive type and modification options. When identifying or describing the Altivar 660 Process Drive, use the data from this nameplate.

Nameplate

Short-Circuit Ratings

All Altivar 660 Process Drives include a circuit breaker as a disconnect device and have a short-circuit rating of 100,000 A at up to 480 V.

WARNING
IMPROPER OVERCURRENT COORDINATION
  • Properly coordinate all protective devices.
  • Do not connect the equipment to a power feeder whose short-circuit capacity exceeds the short-circuit current rating listed on the equipment nameplate.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

Technical Characteristics

Electrical Specifications

Input voltage 208 Vac ±10%, 230 Vac ±10%, 460 Vac ±10%
Other voltages available on request
Short circuit current rating (AC symmetrical) 100 kA
Control voltage 24 Vdc, 115 Vac +10%/-15% (control power transformer included)
Displacement power factor 98% through speed range (in AFC operation mode)
Input frequency 50/60 Hz ± 5%
Output voltage Three-phase output, maximum voltage equal to input voltage
Galvanic isolation Galvanic isolation between power and control (inputs, outputs, and power supplies)
Output frequency range of power converter 0.1–500 Hz (factory setting of 60 Hz)
Torque/Overtorque Normal Duty: 110% of nominal motor torque for 60 s
Heavy Duty: 150% of nominal motor torque for 60 s
Current (transient) Normal Duty: 110% of drive rated current for 60 s
Heavy Duty: 150% of drive rated current for 60 s
Switching frequency Selectable from 0.5–8 kHz. Factory setting: 2.5 kHz
The drive reduces the switching frequency automatically in the event of excessive heatsink temperature.

Environmental Specifications

Storage temperature -13 to +149°F (-25 to +65°C)
Operating temperature
1–50 hp HD, 1–60 hp ND @ 230 V
1–30 hp HD, 1–40 hp ND @ 208 V		 +14 to +104°F (-10 to +40°C), Type 1/12/3R;
+14 to +122°F (-10 to +50°C), 1/12/3R (Optional)
Operating temperature
125–700 hp HD, 150–900 hp ND 460V		 +14 to +122°F (-10 to +50°C), Type 1/12
(below 0°C with additional enclosure heating, above +40°C with derating).
See Maximum Ambient Temperature for more information.
Humidity 95% with no condensation or dripping water, conforming to IEC 60068-2-78
Altitude 3,300 ft. (1000 m), without derating, derating of the current by 1% for each additional 330 ft. (100 m) up to 9,842 ft. (3000 m) maximum
Enclosure UL Type 1: General indoor (ventilated);
UL Type 12: Indoor dust-tight (ventilated);
UL Type 3R: Outdoor (ventilated)
Pollution degree Pollution degree 2 (Type 1, 3R) or 3 (Type 12) per NEMA ICS-1 Annex A and IEC 61800-5-1
Operational test vibration Conforming to IEC/EN 60068-2-6
1.5 mm at 3–10 Hz, 0.6 g at 10–200 Hz
3M3 conforming to IEC/EN 60721-3-3
Transit shock test Conforming to International Safe Transit Association® test for packages.
Operational shock Conforming to IEC/EN 60068-2-27
4 g for 11 ms
3M3 conforming to IEC/EN 60721-3-3
Codes and standards UL Listed per UL 508A
IEEE519 compliant (passive harmonic filter required);
Conforms to applicable NEMA ICS, NFPA, and IEC standards;
Manufactured under ISO 9001 standards.

Operation and Control

Maximum current ND: 110% for 60 seconds per 10 minutes
HD: 150% for 60 seconds per 10 minutes
Speed reference AI1: 0–10 V, Impedance = 30 kW. Can be used for speed potentiometer, 1–10 kW.
AI2: Factory setting: 4–20 mA. Impedance = 242 kW (reassignable, X–Y range with graphic display terminal).
Frequency resolution in analog reference 0.1 for 100 Hz (11 bits)
Harmonics Less than 48% TDDi standard.
Less than 5% TDDi with harmonic filter.
Speed regulation V/f control: equal to the motor's rated slip.
Sensorless flux vector control (SFVC): 10% of the motor's rated slip from 20–100% of nominal motor torque
Efficiency 95% (or greater) at full load typical
Reference sample time 2 ms ±0.5 ms
Acceleration and deceleration ramps Drive: 0.1–999.9 s (definition in 0.1 s increments)
Graphic display terminal Self diagnostics with trip indication messages in three languages. Refer to the Programming Manuals available online at www.se.com.

Protection

Motor and Pump:
Thermal overload Class 10 electronic overload protection (drive)
Class 20 bypass overload protection (drive with bypass)
Drive System:
Overcurrent protection An overcurrent protection device (OCPD) provides Type 1 coordination to the short-circuit current ratings.
Overtemperature protection Protection if heatsink temperature exceeds 85°C (185°F)
Functional Safety:
Functional safety of the drive The function Safe Torque Off (STO)* allows a controlled shut-down as well as switch-off of the power supply when at a standstill.
It also helps prevent any unintended start of the motor according to ISO 13849–1, performance level PL e, according to IEC/EN 61508 safety integrity level* SIL 3 and IEC/EN 61800-5-2.
Response time ≤ 100 ms at STO (Safe Torque Off)*

Maximum Ambient Temperature

For Type 1 and 12 enclosed drives rated 125–700 hp HD and 150–900 hp ND at 460 V, derating may be necessary depending on the pulse frequency, the maximum ambient temperature, and the desired output frequency. Consult Current Reduction Depending on Ambient Temperature, Pulse Frequency, and Output and follow these guidelines:

  • For output frequencies higher than 125 Hz, the pulse frequency is increased automatically. For example, at 200 Hz output frequency, the pulse frequency is increased to 4 kHz. Consequently, consider a derating of 8% at a maximum ambient temperature of 40°C.

  • The overload capability of the enclosed drive is also reduced due to the reduction of the output current.

  • At higher pulse frequencies, motor cable length must be reduced.

  • For full shaft power, the motor size must not be more than one power rating higher than the drive.

NOTE: If the ambient temperature is too high, the pulse frequency is automatically reduced, which helps to prevent an overload of the drive (except in case of operation with sinusoidal motor filters).

Current Reduction Depending on Ambient Temperature, Pulse Frequency, and Output

Ratings

Input and Output Current Ratings and Dissipated Heat, Normal Duty Operation

Vac Rating Drive Rating Full Load Input Current (A) Full Load Output Current (A) Full Load Bypass Current (A) Typical Dissipated Power at Rated Load (W)
hp kW
230 1 0.7 U07 2.6 4.6 4.2 63
2 1.5 U15 5 8 6.8 100
3 2.2 U22 7.2 11.2 9.6 138
5 3 U40 12.9 18.7 15.2 226
7.5 5.5 U55 17.1 25.4 22 289
10 7.5 U75 22.8 32.7 28 401
15 11 D11 32.9 46.8 42 651
20 15 D15 45.5 63.4 54 768
25 18 D18 54.5 78.4 68 860
30 22 D22 64.3 92.6 80 972
40 30 D30 88.6 123 104 1231
50 37 D37 107.8 149 130 1553
60 45 D45 130.4 175 154 1789
208 1 0.7 U07 3 4.6 4.6 69.93
2 1.5 U15 5.9 8 7.5 111
3 2.2 U22 8.4 11.2 10.6 153.18
5 3 U40 15 18.7 16.7 250.86
7.5 5.5 U55 20 25.4 24.2 320.79
10 7.5 U75 27 32.7 30.8 445.11
15 11 D11 39 46.8 46.2 722.61
20 15 D15 53 63.4 59.4 852.48
25 18 D18 67 78.4 74.8 954.6
30 22 D22 76 92.6 88 1078.92
40 30 D30 105 123 114 1366.41
460 1 0.7 U07 1.3 2.2 2.1 60
2 1.5 U15 2.6 4 3.4 84
3 2.2 U22 3.8 5.6 4.8 115
5 3 U40 6.7 9.3 7.6 173
7.5 5.5 U55 9.1 12.7 10 231
10 7.5 U75 11.9 16.5 14 272
15 11 D11 17 23.5 21 378
20 15 D15 23.3 31.7 27 515
25 18 D18 28.9 39.2 34 680
30 22 D22 34.4 46.3 40 739
40 30 D30 45.9 61.5 52 898
50 37 D37 57.3 74.5 65 1072
60 45 D45 69.1 88 77 1324
75 55 D55 84.2 106 96 1418
100 75 D75 112.7 145 124 1823
125 90 D90 135.8 173 156 2120
150 110 C11 195 211 180 2530
200 130 C13 232 250 240 3150
250 160 C16 277 302 302 4030
300 200 C20 349 370 * 4380
400 250 C25 432 477 * 5750
500 310 C31 538 590 * 7810
600 400 C40 681 730 * 9900
700 500 C50 846 900 * 13330
900 630 C63 1058 1140 * 16250

Weights

WARNING
UNSTABLE LOAD
  • Use extreme care when moving heavy equipment.
  • Verify that the moving equipment is rated to handle the weight.
  • When removing equipment from a shipping pallet, carefully balance and secure it using a strap designed to handle the weight and stress.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

Approximate Weight by Feature Set

Voltage hp Process Drive System Weight lb (kg)
208/230 1–7.5 135 (61)
460 1–15
208/230 10–15 175 (79.4)
460 20–30
208/230 20–30 270 (122.5)
460 40–60
208/230 40–60 550 (249.5)
460 75–125
460 150–250 750 (340.2)
460 300–500 980 (444.5)
460 600–700 1550 (703.1)
460 900 2000 (907.2)

Accessing the Lifting Brackets

Type 3R floor mounted enclosed drives include a rain hood that covers the brackets provided for transporting and installing the equipment. Temporarily remove the rain hood to access the lifting brackets as follows:

  1. Remove four thumb screws and lift the hood off the brackets as shown in Removing the Rain Hood.

  2. After the enclosed drive is installed, replace the rain hood and hand tighten the thumb-screws.

  3. For more information, refer to the instructions and precautions in 'Handling the Equipment' in instruction bulletin NHA60269, Drive Systems Installation and Maintenance.

Removing the Rain Hood

Electrical Installation

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Read and understand the precautions in bulletin NHA60269, Drives Systems Installation and Maintenance, before performing any procedures in this bulletin.
Failure to follow these instructions will result in death or serious injury.

Wire Range and Terminal Torque Requirements

Normal Duty, Line Side

Power Terminal Wire Range and Torque Requirements, Normal Duty, Line Side

Voltage hp Circuit Breaker Line (L1, L2, L3)
Wire Range AWG (mm2) Torque
lb-in. (N•m)
208/230 1 HLL36015LU 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
208/230 2 HLL36015LU 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
208/230 3 HLL36025LU 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
208/230 5 HLL36030LU 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
208/230 7.5 HLL36050LU 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
208/230 10 HLL36060LU 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
208/230 15 HLL36070LU 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
208/230 20 HLL36090LU 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
208/230 25 HLL36110LU 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
208/230 30 HLL36125LU 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
208/230 40 JLL36175LU 4–4/0 (25–95) 225 (25)
230 50 JLL36225LU 3/0–350 (95–185) 225 (25)
230 60 JLL36250LU 3/0–350 (95–185) 225 (25)
460 1 HLL36015LU 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 2 HLL36015LU 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 3 HLL36015LU 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 5 HLL36015LU 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 7.5 HLL36025LU 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 10 HLL36030LU 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 15 HLL36050LU 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 20 HLL36060LU 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 25 HLL36070LU 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 30 HLL36080LU 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 40 HLL36100LU 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 50 HLL36125LU 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 60 HLL36150LU 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 75 JLL36175LU 4–4/0 (25–95) 225 (25)
460 100 JLL36200LU 3/0–350 (95–185) 225 (25)
460 125 JLL36250LU 3/0–350 (95–185) 225 (25)
460 150–200

LLP36400U31X

 (2) 2/0–500 (70–240) 275 (31)
460 250 LLP36600U31X (2) 2/0–500 (70–240) 275 (31)
460 300 LLP36600U31X (2) 2/0–500 (70–240) 275 (31)
460 400

PLP34080RE10

 (3) 3/0–500 (95–240) 275 (31)
460 500 PLP34100U44ASARE10 (4) 3/0–500 (95–240) 275 (31)
460 600–700 PLP34120U44ASARE10 (4) 3/0–500 (95–240) 275 (31)
460 900 PLP34120U44ASARE10 (4) 3/0–500 (95–240) 275 (31)

Normal Duty, Load Side

Power Terminal Wire Range and Torque Requirements, Normal Duty, Load Side

Voltage hp Load, Enclosed Drive Only (T1, T2, T3) Load with Bypass (T1, T2, T3)
Wire Range AWG (mm2) Torque
lb-in. (N•m)		 Wire Range AWG (mm2) Torque lb-in. (N•m)
208/230 1-7.5 14–6 (2.5–16) 15 (1.7) 14–10 (2.5–6) 15 (1.7)
208/230 10 14–10 (2.5–6) 22 (2.5) 14–8 (2.5–10) 15 (1.7)
8–2 (10–35) 40 (4.5) 14–8 (2.5–10) 15 (1.7)
208/230 15 14–10 (2.5–6) 22 (2.5) 14–4 (2.5–25) 44 (5)
8–2 (10–35) 40 (4.5) 2 (35) 70 (8)
208/230 20 6–2 (16–35) 44 (5) 14–4 (2.5–25) 44 (5)
1–1/0 (35–50) 97 (11) 2 (35) 70 (8)
208/230 25 6–2 (16–35) 44 (5) 10–2 (6–35) 75 (9)
1–1/0 (35–50) 97 (11) 10–2 (6–35) 75 (9)
208/230 30 6–2 (16–35) 44 (5) 6–3/0 (16–95) 200 (22.5)
1–1/0 (35–50) 97 (11) 6–3/0 (16–95) 200 (22.5)
208/230 40–50 4–1/0 (25–50) 88 (10) 6–3/0 (16–95) 200 (22.5)
2/0–300 (70–150) 159 (18) 6–3/0 (16–95) 200 (22.5)
230 60 4–1/0 (25–50) 88 (10) * *
2/0–300 (70–150) 159 (18) * *
460 1–10 14–6 (2.5–16) 15 (1.7) 14–10 (2.5–6) 15 (1.7)
460 15 14–6 (2.5–16) 15 (1.7) 14–8 (2.5–10) 22.1 (2.5)
460 20 14–10 (2.5–6) 22 (2.5) 14–8 (2.5–10) 22.1 (2.5)
8–2 (10–35) 40 (4.5) 14–8 (2.5–10) 22.1 (2.5)
460 25–30 14–10 (2.5–6) 22 (2.5) 14–4 (2.5–25) 44 (5)
8–2 (10–35) 40 (4.5) 2 (35) 70 (8)
460 40 6–2 (16–35) 44 (5) 14–4 (2.5–25) 44 (5)
1–1/0 (35–50) 97 (11) 2 (35) 70 (8)
460 50 6–2 (16–35) 44 (5) 10–2 (2.5–35) 75 (9)
1–1/0 (35–50) 97 (11) 10–2 (2.5–35) 75 (9)
460 60 6–2 (16–35) 44 (5) 6–3/0 (16–95) 200 (22.5)
1–1/0 (35–50) 97 (11) 6–3/0 (16–95) 200 (22.5)
460 75–100 4–1/0 (25–50) 88 (10) 6–3/0 (16–95) 200 (22.5)
2/0–300 (70–150) 159 (18) 6–3/0 (16–95) 200 (22.5)
460 125 4–1/0 (25–50) 88 (10) 4–1/0 (25–50) 88 (10)
2/0–300 (70–150) 159 (18) 2/0–300 (70–150) 159 (18)
460 150–250 (2) 4–500 (25–240) 500 (56.5) (2) 4–500 (25–240) 500 (56.5)
460 300–500 (3) 4–500 (25–240) 500 (56.5) * *
460 600–700 (6) 3/0–750 (95–400) 550 (62) * *
460 900 (8) 3/0–750 (95–400) 550 (62) * *

Heavy Duty, Line Side

Power Terminal Wire Range and Torque Requirements, Heavy Duty, Line Side

Voltage hp Circuit Breaker Line (L1, L2, L3)
Wire Range AWG (mm2) Torque lb-in. (N•m)
208/230 1

HLL36015LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
208/230 2

HLL36015LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
208/230 3

HLL36025LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
208/230 5

HLL36040LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
208/230 7.5

HLL36060LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
208/230 10

HLL36070LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
208/230 15

HLL36090LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
208/230 20

HLL36110LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
208/230 25

HLL36125LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
208/230 30

HLL36125LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
230 40

JLL36225LU

 4–4/0 (25–95) 225 (25)
230 50

JLL36250LU

 4–4/0 (25–95) 225 (25)
460 1

HLL36015LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 2

HLL36015LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 3

HLL36015LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 5

HLL36020LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 7.5

HLL36025LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 10

HLL36035LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 15

HLL36050LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 20

HLL36060LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 25

HLL36080LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 30

HLL36100LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 40

HLL36125LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 50

HLL36150LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 60

JLL36175LU

 4–4/0 (25–95) 225 (25)
460 75

JLL36200LU

 4–4/0 (25–95) 225 (25)
460 100

JLL36250LU

 4–4/0 (25–95) 225 (25)
460 125–200

LLP36400U31X

 (2) 2/0–500 (70–240) 275 (31)
460 250

LLP36600U31X

 (2) 2/0–500 (70–240) 275 (31)
460 300

LLP36600U31X

 (2) 2/0–500 (70–240) 275 (31)
460 400

PLP34100U44ASARE10

 (3) 3/0–500 (95–240) 275 (31)
460 500

PLP34100U44ASARE10

 (3) 3/0–500 (95–240) 275 (31)
460 600–700

PLP34120U44ASARE10

 (4) 3/0–500 (95–240) 275 (31)

Heavy Duty, Load Side

Power Terminal Wire Range and Torque Requirements, Heavy Duty, Load Side

Voltage hp Load, Enclosed Drive Only (T1, T2, T3) Load with Bypass
(T1, T2, T3)
Wire Range AWG (mm2) Torque lb-in. (N•m) Wire Range AWG (mm2) Torque lb-in. (N•m)
208/230 1–5 14–6 (2.5–16) 15 (1.7) 14–10 (2.5–6) 15 (1.7)
208/230 7.5 14–6 (2.5–16) 22 (2.5) 14–8 (2.5–10) 15 (1.7)
8–2 (10–35) 40 (4.5) 14–8 (2.5–10) 15 (1.7)
208/230 10 14–10 (2.5–6) 22 (2.5) 14–4 (2.5–25) 44 (5)
8–2 (10–35) 40 (4.5) 2 (35) 70 (8)
208/230 15 6–2 (16–35) 44 (5) 14–4 (2.5–25) 44 (5)
1–1/0 (35–50) 97 (11) 2 (35) 70 (8)
208/230 20 6–2 (16–35) 44 (5) 10–2 (2.5–35) 75 (9)
1–1/0 (35–50) 97 (11) 10–2 (2.5–35) 75 (9)
208/230 25 6–2 (16–35) 44 (5) 6–3/0 (16–95) 200 (22.5)
1–1/0 (35–50) 97 (11) 6–3/0 (16–95) 200 (22.5)
208/230 30–40 4–1/0 (25–50) 88 (10) 6–3/0 (16–95) 200 (22.5)
2/0–300 (70–150) 159 (18) 6–3/0 (16–95) 200 (22.5)
230 50 4–1/0 (25–50) 88 (10) 6–3/0 (16–95) 200 (22.5)
2/0–300 (70–150) 159 (18) 6–3/0 (16–95) 200 (22.5)
460 1–7.5 14–6 (2.5–16) 15 (1.7) 14–10 (2.5–6) 15 (1.7)
460 10 14–6 (2.5–16) 15 (1.7) 14–8 (2.5–10) 22.1 (2.5)
460 15 14–10 (2.5–6) 22 (2.5) 14–8 (2.5–10) 22.1 (2.5)
8–2 (10–35) 40 (4.5) 14–8 (2.5–10) 22.1 (2.5)
460 20 14–10 (2.5–6) 22 (2.5) 14–4 (2.5–25) 44 (5)
8–2 (10–35) 40 (4.5) 2 (35) 70 (8)
460 25–30 6–2 (16–35) 44 (5) 14–4 (2.5–25) 44 (5)
1–1/0 (35–50) 97 (11) 2 (35) 70 (8)
460 40 6–2 (16–35) 44 (5) 10–2 (2.5–35) 75 (9)
1–1/0 (35–50) 97 (11) 10–2 (2.5–35) 75 (9)
460 50 6–2 (16–35) 44 (5) 6–3/0 (16–95) 200 (22.5)
1–1/0 (35–50) 97 (11) 6–3/0 (16–95) 200 (22.5)
460 60–75 4–1/0 (25–50) 88 (10) 6–3/0 (16–95) 200 (22.5)
2/0–300 (70–150) 159 (18) 6–3/0 (16–95) 200 (22.5)
460 100 4–1/0 (25–50) 88 (10) 4–1/0 (25–50) 88 (10)
2/0–300 (70–150) 159 (18) 2/0–300 (70–150) 159 (18)
460 125–200 (2) 4–500 (25–240) 500 (56.5) (2) 4–500 (25–240) 500 (56.5)
460 250–400 (3) 4–500 (25–240) 500 (56.5) * *
460 500–600 (6) 3/0–750 (95–400) 550 (62) * *
460 700 (8) 3/0–750 (95–400) 550 (62) * *

Grounding Bar and Lugs

Grounding Bar Wire Range and Torque Requirements

Voltage hp (Normal Duty) Grounding Bar and Grounding Lugs
Wire Range AWG (mm2) Torque lb-in. (N•m)
208/230 1–60 14–10 (2.5–6) 20 (2.25)
8 (10) 25 (2.8)
6–4 (16–25) 35 (4)
460 1–125 14–10 (2.5–6) 20 (2.25)
8 (10) 25 (2.8)
6–4 (16–25) 35 (4)
460 150–900 8–250 (10–120) 200 (22.5)

Service Entrance

Service Entrance Wire Range and Torque Requirements with 3R Option

Voltage hp Main Neutral Ground
Wire Range AWG (mm2) Torque
lb-in. (N•m)		 Wire Range AWG (mm2) Torque lb-in. (N•m)
208/230 1–40 12–1/0 Al (4–50 Al) 75 (8.5) 12–1/0 Al (4–50 Al) 50 (5.6)
14–1/0 Cu (2.5–50 Cu) 75 (8.5) 14–1/0 Cu (2.5–50 Cu)
460 1–60 12–1/0 Al (4–50 Al) 75 (8.5) 12–1/0 Al (4–50 Al) 50 (5.6)
14–1/0 Cu (2.5–50 Cu) 14–1/0 Cu (2.5–50 Cu)
230 50–60 4–300 (25–150) 250 (28.2) 8 (10) 40 (4.5)
6–4 (16–25) 45 (5.1)
460 75–125 4–300 (25–150) 250 (28.2) 8 (10) 40 (4.5)
6–4 (16–25) 45 (5.1)

Control Wiring

Connect the control wiring to terminal block TB1.

  • The control terminals are rated 250 V, 12 A. Maximum wire size for the control terminals:

    • 12 AWG (2.5 mm2), one-wire

    • 16 AWG (1.5 mm2), two-wire

  • Minimum tightening torque: 4.5 lb-in. (0.5 N•m)
  • The user terminals are designated on the wiring diagrams provided with the equipment.

TB1 User Terminal Connections

Function Terminal
Customer interlock (120 Vac) (+) 1  
Customer interlock (120 Vac) 2  
Customer interlock, bypass (120 Vac) (+) 1  
Customer interlock, bypass (120 Vac) 2A  
Auto mode remote start 3 4
AFC run status (N.C.) 5 7
AFC run status (N.O.) 6 7
AFC trip status (N.C.) 8 10
AFC trip status (N.O.) 9 10
4–20 mA (0-10 V) speed reference (common) 11  
4–20 mA (0-10 V) speed reference (+) 12  
4–20 mA (0-10 V) speed reference SHLD/GRD 13  
4–20 mA DC output speed SHLD/GRD 14  
4–20 mA DC output speed (+) 15  
4–20 mA DC output speed (common) 16  
Auto mode status (N.O.) 17 18
Bypass status (N.C.) 19 21
Bypass status (N.O.) 20 21
150 VA fused (3 A) (+) 22  
150 VA fused (3 A) (neutral) 23  
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