NHA91297

Replacement Parts and Maintenance

Replacement Parts

Schneider Electric provides a limited number of replacement parts for the ATV660 Process drive. Before replacing any parts, consult your local field sales representative. Replacement parts must be installed by qualified personnel familiar with the equipment being replaced.

Replacement Parts

Description Catalog Number
Ethernet IP / Modbus TCP*

VW3A3720

Profinet I/O*

VW3A3627

Profibus DP*

VW3A3607

CANopen 2XRJ45*

VW3A3608

DeviceNet*

VW3A3609

CANopen SUB-D9*

VW3A3618

CANopen open style with screw terminals*

VW3A3628

Extended I/O module*

VW3A3203

Extended relay module*

VW3A3204

Ethernet IP/Modbus TCP, Multi Drive link

VW3A3721

Bacnet MS/TP

VW3A3725

EtherCat

VW3A3601

AC coil for LC1F150*

LX1FF095

AC coil for LC1F185*

LX1FG095

AC coil for LC1F265*

LX1FH1272

AC coil for LC1F330*

LX1FH1272

AC coil for LC1F400*

LX1FJ110

Universal LED block for all illuminated functions

ZB5AV04 Red pilot light head

ZB5AV6 Mounting collar with light module

ZB5AW0G15 LED

65170-166-24 Power On legend plate

ZBZ32 Legend plate holder

Universal LED block for all illuminated functions

ZB5AV05 Amber pilot light head

ZB5AV6 Mounting collar with light module

ZB5AW0G15 LED

65170-166-39 Trip legend plate
or 65170-166-08 Auto legend plate

ZBZ32 Legend plate holder

Universal LED block for all illuminated functions

ZB5AV03 Green pilot light head

ZB5AV6 Mounting collar with light module

ZB5AW0G15 LED

65170-166-42 AFC Run legend plate

ZBZ32 Legend plate holder

Pilot light mounting collar with light module

ZB5AV6

Pilot light mounting collar with light module, and 1 N.O. and 1 N.C. contact for p-t-t

ZB5AW065

Hand-Off-Auto selector switch assembly

ZB5AD3 Three-position selector switch

ZB5AZ009 Mounting collar

(2) ZBE205 Contact blocks (1 N.C. and 1 N.O.)

65170-166-17 Hand-Off-Auto legend plate

ZBZ32 Legend plate holder

Speed potentiometer ATVPOT25K Speed potentiometer assembly
Stop/Start push buttons

ZB5AA2 Black push button

ZB5AA4 Red push button

ZB5AZ101 Mounting collar w/ contact block (1 N.O.)

ZB5AZ102 Mounting collar w/ contact block (1 N.C.)

65170-166-31 Start legend plate
65170-166-09 Stop legend plate

(2) ZBZ32 Legend plate holders

Fan with filter, 170 mm x 150 mm, 115 Vac
460 V / 1–30 hp ND, 1–25 hp HD, Type 1 & 12
208 V/230 V / 1–15 hp ND, 1–10 hp HD, Type 1 & 12

NSYCVF85M115PF

Fan with filter, 270 mm x 250 mm, 115 Vac
460 V / 40–120 hp ND, 30–100 hp HD, Type 1 & 12
208 V/230 V / 20–60 hp ND, 15–50 hp HD, Type 1 & 12

NSYCVF300M115PF

Fan filter, 170 mm x 150 mm
460 V / 1–30 hp ND, 1–25 hp HD
208 V/230 V / 1–15 hp ND, 1–10 hp HD

NSYCAF125

Fan filter, 270 mm x 250 mm
460 V / 40–900 hp ND, 30–700 hp HD
208 V/230 V / 20–60 hp ND, 15–50 hp HD

NSYCAF223

Enclosure grill filter, 270 mm x 250 mm
460 V / 150–250 hp ND,
125–200 hp HD

NSYCAF223

Power electronic fan kit, 48 Vdc
460 V / 150–900 hp ND
125–700 hp HD

VX5VPM001

Enclosure door fan, 270 mm x 250 mm, 48 Vdc
460 V / 150–900 hp ND
125–700 hp HD
VX5VPM002
Door fan, 320 mm x 320 mm (when supplied)

11677154055*

Door fan filter, 320 mm x 320 mm, pack of 5

1861160037*

Roof fan, 470 mm x 470 mm (when supplied)

11681152055*

Roof fan filter, 470 mm x 470 mm, pack of 20

18611600039*

Advanced drive keypad

VW3A1111

Remote keypad adapter

VW3A1112

ATV600 control block, all ratings VX4B600100*
RFI filter board, 460 V /150–900 hp ND, 125–700 hp HD VX4FPMC1180N4*
Inverter board, 460 V / 150 hp (110 kW) VX4IPMC11NSCN4*
Inverter board, 460 V / 200 hp (132 kW) VX4IPMC13NSCN4*
Inverter board, 460 V / 250 hp (160 kW) VX4IPMC16NSCN4*
Power board, 460 V / 150–900 hp ND, 125–700 hp HD VX4PPMC1180N4*
Supply board, 460 V / 110–630 kW 460 V / 150–900 hp ND, 125–700 hp HD VX4XPAMC1180N4*
Connection cables, CMP6 to CMI1 VX5XPM001*
DC supply for fans, 48 Vdc VX5XPM002*
Inverter Brick 460 V / 150–250 hp VX5IBPMC1116NSCN4*
Rectifier Brick 460 V / 150–250 hp VX5RBPMC1116NSCN4*
Fuse set, 3 pcs, 250 A, URD30
460 V / 125 hp HD, 150 hp ND, 250 hp HD, 300 hp ND
VX5FUPM0250
Fuse set, 3 pcs, 315 A, URD30
460 V / 150 hp HD, 200 hp ND, 300 hp HD, 400 hp ND, 500 hp HD, 600 hp ND
VX5FUPM0315
Fuse set, 3 pcs, 350 A, URD30
460 V / 200 hp HD, 250 hp ND,400 hp HD, 500 hp ND,600 hp HD, 700 hp ND, 700 hp HD, 900 hp ND
VX5FUPM0350
Primary control fuses standard 208 V, Type 1 and 12 25430-20225 (no bypass, bypass 15 hp and lower)
25430-20600 (bypass 20 hp and up)
Secondary control fuses standard 208 V, Type 1 and 12 25430-20140 (no bypass, bypass 15 hp and lower)
25430-20350 (bypass 20 hp and up)
Primary control fuses standard 208 V with Mod K14 (additional 150 VA), Type 1 and 12 25430-20600 (no bypass 60 hp and lower bypass 7.5 hp and lower)
25430-20400 (bypass 10 hp and up)
Secondary control fuses standard 208 V with Mod K14 (additional 150 VA), Type 1 and 12 25430-20350 (no bypass 60 hp and lower bypass 7.5 hp and lower)
25430-20700 (bypass 10 hp and up)
Primary control fuses standard 208 V, Type 3R 25430-20400 (any 60 hp and lower)
Secondary control fuses standard 208 V, Type 3R 25430-20700 (any 60 hp and lower)
Primary control fuses standard 208 V with Mod K14 (additional 150 VA), Type 3R 25430-20400 (no bypass 60 hp and lower, bypass 30 hp and lower)
Secondary control fuses standard 208 V with Mod K14 (additional 150 VA), Type 3R 25430-20700 (no bypass 60 hp and lower, bypass 30 hp and lower)
25430-20700 (no bypass 60 hp and lower, bypass 30 hp and lower)
Primary control fuses standard 460 V, Type 1 and 12* 25430-20100* (no bypass 125 hp and lower, bypass 15 hp and lower)
25430-20250* (bypass 20–125 hp)
25430-20320* (any 150–500 hp)
25430-20700* (any 600–900 hp)
Secondary control fuses standard 460 V, Type 1 and 12* 25430-20140* (no bypass 125 hp and lower, bypass 15 hp and lower)
25430-20350* (bypass 20–125 hp)
25430-20400* (any 150–250 hp)
25430-20700* (any 300–500 hp)
25430-21000* (any 600–900 hp)
Primary control fuses standard 460 V with Mod K14 (additional 150 VA), Type 1 and 12* 25430-20250* (no bypass 125 hp and lower, bypass 15 hp and lower)
25430-20500* (bypass 20–125 hp)
25430-20320* (any 150–250 hp and 900 hp)
25430-20700* (any 300–500 hp)
25430-21000* (any 600–900 hp)
Secondary control fuses standard 460 V with Mod K14 (additional 150 VA), Type 1 and 12* 25430-20350* (no bypass 125 hp and lower, bypass 15 hp and lower)
25430-20700* (bypass 20–125 hp)
25430-20400* (any 150–250 hp)
25430-20700* (any 300–500 hp)
25430-21000* (any 600–900 hp)
25430-20500* (900 hp)
Primary control fuses standard 460 V, Type 3R* 25430-20500* (any 125 hp and lower)
Secondary control fuses standard 460 V, Type 3R* 25430-20700* (any 125 hp and lower)
Primary control fuses standard 460 V with Mod K14 (additional 150 VA), Type 3R* 25430-20500* (no bypass 125 hp and lower bypass 60 hp and lower)
25430-20800* (bypass 70–125 hp)
Secondary control fuses standard 460 V with Mod K14 (Additional 150 VA), Type 3R* 25430-20700* (no bypass 125 hp and lower, bypass 60 hp and lower)
25430-21000* (bypass 70–125 hp)
Primary control fuses standard 280 V/230 V, Type 1 and 12* 25430-20200* (no bypass, bypass 15 hp and lower)
25430-20500* (bypass 20 hp and up)
Secondary control fuses standard 230 V, Type 1 and 12* 25430-20140* (no bypass, bypass 15 hp and lower)
25430-20350* (bypass 20 hp and up)
Primary control fuses standard 280 V/230 V with Mod K14 (additional 150 VA), Type 1 and 12* 25430-20500* (no bypass 60 hp and lower bypass 7.5 hp and lower)
25430-20350* (bypass 10 hp and up)
Secondary control fuses standard 230 V with Mod K14 (additional 150 VA), Type 1 and 12* 25430-20350* (no bypass 60 hp and lower bypass 7.5 hp and lower)
25430-20700* (bypass 10 hp and up)
Primary control fuses standard 280 V/230 V, Type 3R* 25430-20350* (any 60 hp and lower)
Secondary control fuses standard 230 V, Type 3R* 25430-20700* (any 60 hp and lower)
Primary control fuses standard 280 V/230 V with Mod K14 (additional 150 VA), Type 3R* 25430-20350* (no bypass 60 hp and lower, bypass 30 hp and lower)
Secondary control fuses standard 230 V with Mod K14 (additional 150 VA), Type 3R* 25430-20700* (no bypass 60 hp and lower, bypass 30 hp and lower)
25430-21000* (bypass 40 hp and up)
Power converter normal duty 1h p, 208 V/230 V ATV630U07M3
Power converter normal duty 2 hp, 208 V/230 V

ATV630U15M3

Power converter normal duty 3 hp, 208 V/230 V

ATV630U22M3

Power converter normal duty 5 hp, 208 V/230 V

ATV630U40M3

Power converter normal duty 7.5 hp, 208 V/230 V

ATV630U55M3

Power converter normal duty 10 hp, 208 V/230 V

ATV630U75M3

Power converter normal duty 15 hp, 208 V/230 V

ATV630D11M3

Power converter normal duty 20 hp, 208 V/230 V

ATV630D15M3

Power converter normal duty 25 hp, 208 V/230 V

ATV630D18M3

Power converter normal duty 30 hp, 208 V/230 V

ATV630D22M3

Power converter normal duty 40 hp, 208 V/230 V

ATV630D30M3

Power converter normal duty 50 hp, 230 V

ATV630D37M3

Power converter normal duty 60 hp, 230 V

ATV630D45M3

Power converter heavy duty 1 hp, 208 V/230 V

ATV630U15M3

Power converter heavy duty 2 hp, 208 V/230 V

ATV630U22M3

Power converter heavy duty 3 hp, 208 V/230 V

ATV630U30M3

Power converter heavy duty 5 hp, 208 V/230 V

ATV630U55M3

Power converter heavy duty 7.5 hp, 208 V/230 V

ATV630U75M3

Power converter heavy duty 10 hp, 208 V/230 V

ATV630D11M3

Power converter heavy duty 15 hp, 208 V/230 V

ATV630D15M3

Power converter heavy duty 20 hp, 208 V/230 V

ATV630D18M3

Power converter heavy duty 25 hp, 208 V/230 V

ATV630D22M3

Power converter heavy duty 30 hp, 208 V/230 V

ATV630D30M3

Power converter heavy duty 40 hp, 208 V/230 V

ATV630D37M3

Power converter heavy duty 50 hp, 230 V

ATV630D45M3

Power converter normal duty 1 hp, 460 V

ATV630U07N4

Power converter normal duty 2 hp, 460 V

ATV630U15N4

Power converter normal duty 3 hp, 460 V

ATV630U22N4

Power converter normal duty 5 hp, 460 V

ATV630U40N4

Power converter normal duty 7.5 hp, 460 V

ATV630U55N4

Power converter normal duty 10 hp, 460 V

ATV630U75N4

Power converter normal duty 15 hp, 460 V

ATV630D11N4

Power converter normal duty 20 hp, 460 V

ATV630D15N4

Power converter normal duty 25 hp, 460 V

ATV630D18N4

Power converter normal duty 30 hp, 460 V

ATV630D22N4

Power converter normal duty 40 hp, 460 V

ATV630D30N4

Power converter normal duty 50 hp, 460 V

ATV630D37N4

Power converter normal duty 60 hp, 460 V

ATV630D45N4

Power converter normal duty 75 hp, 460 V

ATV630D55N4

Power converter normal duty 100 hp, 460 V

ATV630D75N4

Power converter normal duty 125 hp, 460 V

ATV630D90N4

Power converter heavy duty 1 hp, 460 V

ATV630U15N4

Power converter heavy duty 2 hp, 460 V

ATV630U22N4

Power converter heavy duty 3 hp, 460 V

ATV630U30N4

Power converter heavy duty 5 hp, 460 V

ATV630U55N4

Power converter heavy duty 7.5 hp, 460 V

ATV630U75N4

Power converter heavy duty 10 hp, 460 V

ATV630D11N4

Power converter heavy duty 15 hp, 460 V

ATV630D15N4

Power converter heavy duty 20 hp, 460 V

ATV630D18N4

Power converter heavy duty 25 hp, 460 V

ATV630D22N4

Power converter heavy duty 30 hp, 460 V

ATV630D30N4

Power converter heavy duty 40 hp, 460 V

ATV630D37N4

Power converter heavy duty 50 hp, 460 V

ATV630D45N4

Power converter heavy duty 60 hp, 460 V

ATV630D55N4

Power converter heavy duty 75 hp, 460 V

ATV630D75N4

Power converter heavy duty 100 hp, 460 V

ATV630D90N4

Maintenance Intervals

Recommended Maintenance Intervals*

Component Interval:
In Operating Hours In Years
Power part fan 35,000 4
Enclosure door fan 35,000 4
Filter mats Clean once every six months, replace all every four years.

Servicing the Front Fan Filters (without Rain Hood)

DANGER
hazard of electric shock, explosion, or arc flash
  • Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA® 70E®, NOM-029-STPS or CSA Z462 or local equivalent, and other applicable regulations defining safe electrical work practices.
  • This equipment must only be installed and serviced by qualified electrical personnel.
  • Turn off all power supplying this equipment before working on or inside equipment.
  • Always use a properly rated voltage sensing device to confirm power is off.
  • Replace all devices, doors, and covers before turning on power to this equipment.
Failure to follow these instructions will result in death or serious injury.

The ATV660 process drive includes filtered forced air ventilation that prevents excess dust or debris from entering the enclosure. The filters require periodic maintenance and replacement. Replacement or cleaning of filters is suggested once every six months at minimum, but the frequency may increase depending on a number of environmental factors. Select a maintenance cycle that is appropriate for your installation conditions.

  1. Remove all power from the enclosed drive.

  2. Turn the circuit breaker and handle assembly to the Off position and open the enclosure door.

  3. Test for the absence of voltage.

    NOTE: Verify that the voltage tester is functioning properly before and after testing for the absence of voltage.
  4. Unlock the air outlet grill with a flat head screwdriver and lift the grill to the top. See Changing Front Filters.

  5. Remove the grill and filter mat. Discard the filter mat.

  6. Press the air outlet grill and the new filter mat into the cut out until it locks with an audible noise.

Changing Front Filters

Servicing the Exhaust Fan Filter

DANGER
hazard of electric shock, explosion, or arc flash
  • Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA® 70E®, NOM-029-STPS or CSA Z462 or local equivalent, and other applicable regulations defining safe electrical work practices.
  • This equipment must only be installed and serviced by qualified electrical personnel.
  • Turn off all power supplying this equipment before working on or inside equipment.
  • Always use a properly rated voltage sensing device to confirm power is off.
  • Replace all devices, doors, and covers before turning on power to this equipment.
Failure to follow these instructions will result in death or serious injury.

Service of the exhaust filter is typically not required unless environmental conditions are especially dusty or the equipment has not been operated for an extended period of time. To access the exhaust fan filter:

  1. Remove all power from the enclosed drive.

  2. Turn the circuit breaker and handle assembly to the Off position and open the enclosure door.

  3. Test for the absence of voltage.

    NOTE: Verify that the voltage tester is functioning properly before and after testing for the absence of voltage.
  4. For Type 3R equipment, refer to Accessing the Lifting Brackets and follow the instructions for removing the rain hood.

    For Type 12 equipment, remove the vent grill as illustrated in Accessing the Exhaust Fan Filters on Type 12 Equipment.

  5. Service (clean or replace) the exhaust fan filter following the instructions in Servicing the Front Fan Filters (without Rain Hood) for the front filters. Always replace the rain hood or top cover and thumb screws after cleaning or replacing the filter.

Accessing the Exhaust Fan Filters on Type 12 Equipment

Replacing the Door Fans

DANGER
hazard of electric shock, explosion, or arc flash
  • Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA® 70E®, NOM-029-STPS or CSA Z462 or local equivalent, and other applicable regulations defining safe electrical work practices.
  • This equipment must only be installed and serviced by qualified electrical personnel.
  • Turn off all power supplying this equipment before working on or inside equipment.
  • Always use a properly rated voltage sensing device to confirm power is off.
  • Replace all devices, doors, and covers before turning on power to this equipment.
Failure to follow these instructions will result in death or serious injury.
  1. Remove all power from the enclosed drive.

  2. Turn the circuit breaker and handle assembly to the Off position and open the enclosure door.

  3. Test for the absence of voltage.

    NOTE: Verify that the voltage tester is functioning properly before and after testing for the absence of voltage.
  4. Remove the grounding cable and disconnect the fan’s power supply. See Removing the Door Fan.

  5. Remove two screws, lift the grill from the fan, and remove the fan from the housing. Discard the fan but save the grill and screws to reinstall with the new fan.

  6. Position the new fan so that the direction arrows point to the fan housing. Affix the fan and grill to the housing using the two screws. See Installing the New Door Fan.

  7. Reconnect the fan’s power supply and the grounding cable.

Removing the Door Fan

Installing the New Door Fan

Replacing the Power Fan

DANGER
hazard of electric shock, explosion, or arc flash
  • Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA® 70E®, NOM-029-STPS or CSA Z462 or local equivalent, and other applicable regulations defining safe electrical work practices.
  • This equipment must only be installed and serviced by qualified electrical personnel.
  • Turn off all power supplying this equipment before working on or inside equipment.
  • Always use a properly rated voltage sensing device to confirm power is off.
  • Replace all devices, doors, and covers before turning on power to this equipment.
Failure to follow these instructions will result in death or serious injury.

To replace the power fan on 150 hp devices and higher (see Installing the Power Fan):

  1. Remove all power from the enclosed drive.

  2. Turn the circuit breaker and handle assembly to the Off position and open the enclosure door.

  3. Test for the absence of voltage.

    NOTE: Verify that the voltage tester is functioning properly before and after testing for the absence of voltage.
  4. Loosen the screws from the fan’s protective cover, if provided.

  5. Disconnect the power cable from the fan and the protective cover. Loosen the Torx® screw from the cover.

  6. Swivel the fan cover forward and remove it from the anchorage. Press the power cable, including the grommet, through the middle hole in the fan cover. Remove the fan cover.

  7. Loosen the two M6 Torx screws at the fan housing.

  8. After loosening the Torx screws, pull the fan to the front.

  9. Install the new fan by following the preceding steps in reverse order. Secure the fan with the two M6 Torx screws. Torque the screws to 49 lb-in. (5.5 N•m).

Installing the Power Fan

Technical Support

For Post Sales technical support please contact the Drive Products Support Group (DPSG).

Normal business hours are Monday through Friday, 8am to 8pm EST. Support outside normal business hours is available with Premium Support.

Toll free

Contact us via MySchneider. Or toll free call at 1-888-778-2733. Select Option 2, Technical Support, then Option 4, Drives and Soft Starters.

E-mail drive.products.support@se.com
QR Code is a registered trademark of DENSO WAVE INCORPORATED in Japan and other countries.

Was this helpful?