I-Line 800–5000 A Busway

I-Line 800–5000 A Busway Catalog Numbering System

Catalog numbers are composed of three basic parts: the prefix (as shown), the body, plus the suffix of each individual busway component (see Straight Lengths—Plug-In (Indoor Only) through Adapter (Indoor Only)—I-Line to I-Line II).

The prefix contains the general busway type.
The body contains the number of poles, the amperage, and ground system.
The suffix contains the descriptive identification of the individual device.

The catalog number prefix will generally remain unchanged throughout a busway run while the suffix will vary with each individual length or fitting selected.

A few devices, such as hangers, wall flanges, etc., do not follow the exact pattern described above. For these exceptions, a complete listing of device catalog numbers is shown with the individual device drawing(s) in Hanger (Horizontal Flatwise) through End Closure (Indoor Only).

I-Line 800–5000 A Busway Catalog Numbering System

NOTE:

Harmonic rated cannot be combined with density rating.

The 2 is omitted when both outdoor feeder (OF) and high short circuit (H) features are selected together.

NOTE: SUFFIX of each individual busway component beginning with Straight Lengths—Plug-In (Indoor Only).

Cross Sections—Plug-In and Indoor Feeder Lengths

Cross Sections — Plug-In and Indoor Feeder Lengths Dimensions

Figure A

Figure B

Figure C

Cross Sections—Fittings and All Outdoor Feeder

Cross Sections — Fittings and All Outdoor Feeder Dimensions

Figure A

Figure B

Figure C

NOTE: Dotted line indicates the profile of the joint covers for Outdoor Feeder busway. The profile for indoor fittings is the same as the busway itself.

Cross-Sections–Aluminum Content and Weight

Ampere Rating	W		Fig.	Bus Bars Per Phase		Approximate Weights
	W			Bus Bars Per Phase		3-Pole		4-Pole
	IN	mm		IN	mm	Lb/Ft	Kg/M	Lb/Ft	Kg/M
800	4.34	110	A	One: 0.25 x 3	One: 6 x 76	11	17	12	18
1000	5.34	136	A	One: 0.25 x 4	One: 6 x 102	12	18	13	20
1200	6.34	161	A	One: 0.25 x 5	One: 6 x 127	13	20	15	22
1350	7.34	186	A	One: 0.25 x 6	One: 6 x 152	14	21	16	24
1600	8.84	225	A	One: 0.25 x 6.5	One: 6 x 165	16	24	18	27
2000	12.72	323	B	Two: 0.25 x 4	Two: 6 x 102	21	32	25	37
2500	16.22	412	B	Two: 0.25 x 5	Two: 6 x 127	25	37	30	44
3000	18.72	475	B	Two: 0.25 x 6.5	Two: 6 x 165	28	42	34	50
4000	25.60	650	C	Three: 0.25 x 6	Three: 6 x 152	38	57	45	67

Cross-Sections–Copper Content and Weight

Amp. Rating	W		Fig.	Bus Bars Per Phase		Approximate Weights
	W			Bus Bars Per Phase		3-Pole		4-Pole
	IN	mm		IN	mm	Lb/Ft	Kg/M	Lb/Ft	Kg/M
800	3.84	98	A	One: 0.25 x 2.5	One: 6 x 64	14	21	17	25
1000	4.34	110	A	One: 0.25 x 2.5	One: 6 x 64	16	24	19	28
1200	5.34	136	A	One: 0.25 x 3	One: 6 x 76	19	28	23	34
1350	5.84	148	A	One: 0.25 x 4	One: 6 x 102	21	31	25	37
1600	6.74	171	A	One: 0.25 x 4.5	One: 6 x 114	23	35	30	44
2000	7.84	199	A	One: 0.25 x 6	One: 6 x 152	27	39	33	49
2500	12.72	323	B	Two: 0.25 x 4	Two: 6 x 102	38	57	46	69
3000	15.22	387	B	Two: 0.25 x 4.5	Two: 6 x 114	42	63	50	75
3200	16.22	412	B	Two: 0.25 x 5	Two: 6 x 127	49	73	55	82
4000	23.60	599	C	Three: 0.25 x 4	Three: 6 x 102	63	94	77	114
5000	25.10	638	C	Three: 0.25 x 5.4	Three: 6 x 137	77	114	95	141

NOTE: For required wall and floor openings, refer to Wall and Floor Required Cut-Outs—Dimensions.
Values are for thermal-rated busway. Contact Schneider Electric for other options such as low current density rated, harmonic rated, and IP54 rated.

Straight Lengths—Feeder

NOTE: ll straight lengths and fittings of feeder busway are fully compatible, rating for rating, with straight lengths of plug-in busway. Available in 1-in.
(25 mm) increments from 16–120 in. (406–3048 mm).

Straight Lengths—Feeder Dimensions

Straight Lengths—Plug-In (Indoor Only)

NOTE: All straight lengths of plug-in busway are fully compatible, rating for rating, with straight lengths and fittings of feeder busway.

Straight Lengths—Plug-In (Indoor Only) Dimensions

Straight Lengths—Catalog No. Suffix

Catalog Number Suffix	-10ST	-8ST	-6ST	-4ST
Standard Lengths–Feet	10 ft	8 ft	6 ft	4 ft
Standard Lengths–Meters	3.05 m	2.44 m	1.83 m	1.219 m
Number of Plug-In Openings	10	8	6	4

Flanges

Qwik flange is typically used only on Schneider Electric indoor equipment top exit/entry. Flanged end is typically used on all other Schneider Electric indoor/outdoor equipment, including third party equipment.

Qwik Flange

Flanged End

Legacy Qwik Flange (Indoor Only)

Legacy Qwik Flange (Indoor Only) Dimensions

Legacy Qwik Flange–Catalog Number Suffix -QF

Amperage Rating		X
Aluminum	Copper	IN	mm
—	800	10.52	267
800	1000	10.52	267
1000	1200	10.52	267
—	1350	10.52	267
1200	—	10.52	267
—	1600	10.52	267
1350	—	10.52	267
—	2000	10.52	267
1600	—	10.52	267
2000	2500	14.34	364
2500	—	17.84	453
—	3000	16.84	428
—	3200	17.84	453
3000	—	20.34	517
—	4000	25.22	641
4000	—	27.22	691
—	5000	26.72	679

Legacy Aluminum and Copper Qwik Flange Dimensions
Figure A	Figure B	Figure C

Legacy Aluminum Qwik Flange–Application Data

Aluminum Ampere Rating	Fig.	A		B		C
Aluminum Ampere Rating	Fig.	IN	mm	IN	mm	IN	mm
800	A	3.00	76	—	—	—	—
1000	A	4.00	102	—	—	—	—
1200	A	5.00	127	—	—	—	—
1350	A	6.00	152	—	—	—	—
1600	A	7.50	191	—	—	—	—
2000	B	4.50	114	11.38	289	2.38	60
2500	B	6.00	152	14.88	378	2.88	73
3000	B	7.50	191	17.38	441	2.38	60
4000	C	6.50	165	24.26	616	2.38	60

Legacy Copper Qwik Flange–Application Data

Copper Ampere Rating	Fig.	A		B		C
Copper Ampere Rating	Fig.	IN	mm	IN	mm	IN	mm
800	1	2.50	64	—	—	—	—
1000	1	3.00	76	—	—	—	—
1200	1	4.00	102	—	—	—	—
1350	1	4.50	114	—	—	—	—
1600	1	5.40	137	—	—	—	—
2000	1	6.50	165	—	—	—	—
2500	2	4.50	114	11.38	289	2.38	60
3000	2	5.00	127	13.88	353	3.88	86
3200	2	6.00	152	14.88	378	2.88	73
4000	3	4.50	114	22.26	565	4.38	111
5000	3	6.00	152	23.76	604	2.88	73

Legacy Qwik Flange Dimensions

Qwik Flanges and closing plates are typically shipped with the switchboard/switchgear. The Qwik Flange closing plate closes the gap between the busway and the top of the gear. If a separate Qwik Flange or closing plate kit is needed, the catalog numbers can be created by adding the suffix "QF" or "CP" respectively to the prefix of the busway being installed. For example: AF2530GQF or CF2312GCP.

NOTE: Refer to Detail of Phase Bussing Connections in a Switchboard.

New Qwik Flange (Indoor Only)

New Qwik Flange (Indoor Only) Dimensions

New Qwik Flange–Catalog Number Suffix -NQF

Amperage Rating		X
Aluminum	Copper	IN	mm
—	800	10.52	267
800	1000	10.52	267
1000	1200	10.52	267
—	1350	10.52	267
1200	—	10.52	267
—	1600	10.52	267
1350	—	10.52	267
—	2000	10.52	267
1600	—	10.52	267
2000	2500	14.4	366
2500	—	17.9	455
—	3000	16.9	430
—	3200	17.9	455
3000	—	20.4	519
—	4000	25.28	643
4000	—	27.28	693
—	5000	26.78	680

New Aluminum and Copper Qwik Flange (Indoor Only) Dimensions
Figure A	Figure B	Figure C

Aluminum New Qwik Flange–Application Data

Aluminum Ampere Rating	Fig.	A		B		C
Aluminum Ampere Rating	Fig.	IN	mm	IN	mm	IN	mm
800	A	3.00	76	—	—	—	—
1000	A	4.00	102	—	—	—	—
1200	A	5.00	127	—	—	—	—
1350	A	6.00	152	—	—	—	—
1600	A	7.50	191	—	—	—	—
2000	B	4.50	114	11.38	289	2.38	60
2500	B	6.00	152	14.88	378	2.88	73
3000	B	7.50	191	17.38	441	2.38	60
4000	C	6.50	165	24.26	616	2.38	60

Copper New Qwik Flange–Application Data

Copper Ampere Rating	Fig.	A		B		C
Copper Ampere Rating	Fig.	IN	mm	IN	mm	IN	mm
800	A	2.50	64	—	—	—	—
1000	A	3.00	76	—	—	—	—
1200	A	4.00	102	—	—	—	—
1350	A	4.50	114	—	—	—	—
1600	A	5.40	137	—	—	—	—
2000	1A	6.50	165	—	—	—	—
2500	B	4.50	114	11.38	289	2.38	60
3000	B	5.00	127	13.88	353	3.88	86
3200	B	6.00	152	14.88	378	2.88	73
4000	C	4.50	114	22.26	565	4.38	111
5000	C	6.00	152	23.76	604	2.88	73

New Qwik Flange Dimensions

New Qwik Flanges and closing plates are typically shipped with the switchboard/switchgear. The new Qwik Flange closing plate closes the gap between the busway and the top of the gear. If a separate new Qwik Flange or closing plate kit is needed, the catalog numbers can be created by adding the suffix "NQF" or "CP" respectively to the prefix of the busway being installed. For example: AF2530GNQF or AF2530GCP.

NOTE: Refer to Detail of Phase Bussing Connections in a Switchboard.

Flanged End

Flanged End: Catalog Number Suffix–10FEB Dimensions

Flanged Collar Hole Location and Spacing

Ampere Rating		N Holes	Hole Location and Spacing
Ampere Rating			A		B		C		D		K		E		F
Aluminum	Copper		IN	mm	IN	mm	IN	mm	IN	mm	IN	mm	IN	mm	IN	mm
—	800	10	6.38	162	3.19	81	—	—	—	—	11.75	296	3.88	98	—	—
800	1000	10	6.38	162	3.19	81	—	—	—	—	11.75	296	3.88	98	—	—
—	1200	10	7.00	178	3.50	89	—	—	—	—	11.75	296	3.88	98	—	—
1000	1350	10	8.00	203	4.00	102	—	—	—	—	11.75	296	3.88	98	—	—
1200	—	10	9.00	229	4.50	114	—	—	—	—	11.75	296	3.88	98	—	—
1350	1600	10	10.00	254	5.00	127	—	—	—	—	11.75	296	3.88	98	—	—
1600	2000	16	12.88	327	4.25	108	—	—	—	—	17.75	451	3.46	88	3.42	87
2000	2500	16	14.88	378	5.00	127	—	—	—	—	17.75	451	3.46	88	3.42	87
2500	3000	18	18.88	480	4.75	121	4.69	119	—	—	17.75	451	3.46	88	3.42	87
—	3200	18	18.88	480	4.75	121	4.69	119	—	—	17.75	451	3.46	88	3.42	87
3000	—	20	21.75	552	4.38	111	4.37	111	—	—	17.75	451	3.46	88	3.42	87
4000	4000	22	27.75	705	4.62	117	4.63	118	4.63	118	17.75	451	3.46	88	3.42	87
—	5000	22	27.75	705	4.62	117	4.63	118	4.63	118	17.75	451	3.46	88	3.42	87

Flanged Collar and Cutout Dimensions

Ampere Rating		L		H		W				G		J
Ampere Rating		L		H		3-Pole		4-Pole		G		J
Aluminum	Copper	IN	mm	IN	mm	IN	mm	IN	mm	IN	mm	IN	mm
—	800	10.00	254	7.38	187	12.82	326	13.18	335	5.12	130	10.00	254
800	1000	10.00	254	7.38	187	12.82	326	13.18	335	5.12	130	10.00	254
—	1200	10.00	254	8.00	203	12.82	326	13.18	335	5.76	145	10.00	254
1000	1350	10.00	254	9.00	229	12.82	326	13.18	335	6.75	171	10.00	254
1200	—	10.00	254	10.00	254	12.82	326	13.18	335	7.76	196	10.00	254
1350	1600	10.00	254	11.00	279	12.82	326	13.18	335	8.75	222	10.00	254
1600	2000	10.00	254	13.88	352	18.82	478	19.18	487	11.63	295	16.00	406
2000	2500	10.00	254	15.88	403	18.82	478	19.18	487	13.63	346	16.00	406
2500	3000	10.00	254	19.88	505	18.82	478	19.18	487	17.63	448	16.00	406
—	3200	10.00	254	19.88	505	18.82	478	19.18	487	17.63	448	16.00	406
3000	—	10.00	254	22.75	578	18.82	478	19.18	487	20.50	521	16.00	406
4000	4000	10.00	254	28.75	730	18.82	478	19.18	487	26.50	673	16.00	406
—	5000	10.00	254	28.75	730	18.82	478	19.18	487	26.50	673	16.00	406

Flanged End Application Data

Flanged Collar and Cutout Dimensions

Figure A	Figure B	Figure C

Aluminum Flanged End–Application Data

Aluminum Ampere Rating	Fig.	A		B		C
Aluminum Ampere Rating	Fig.	IN	mm	IN	mm	IN	mm
800	A	3.00	76	—	—	—	—
1000	A	4.00	102	—	—	—	—
1200	A	5.00	127	—	—	—	—
1350	A	6.00	152	—	—	—	—
1600	A	7.50	191	—	—	—	—
2000	B	4.50	114	11.38	289	2.38	60
2500	B	6.00	152	14.88	378	2.88	73
3000	B	7.50	191	17.38	441	2.38	60
4000	C	6.50	165	24.26	616	2.38	60

Copper Flanged End–Application Data

Copper Ampere Rating	Fig.	A		B		C
Copper Ampere Rating	Fig.	IN	mm	IN	mm	IN	mm
800	A	2.50	64	—	—	—	—
1000	A	3.00	76	—	—	—	—
1200	A	4.00	102	—	—	—	—
1350	A	4.50	114	—	—	—	—
1600	A	5.40	137	—	—	—	—
2000	A	6.50	165	—	—	—	—
2500	B	4.50	114	11.38	289	2.38	60
3000	B	5.00	127	13.88	353	3.88	99
3200	B	6.00	152	14.88	378	2.88	73
4000	C	4.50	114	22.26	565	4.38	111
5000	C	6.00	152	23.76	604	2.88	73

Flanged End-Flanged Collar Hole Location and Spacing

Ampere Rating		S		T		U
Aluminum	Copper	IN	mm	IN	mm	IN	mm
—	800	3.00	76	3.62	92	3.81	97
800	1000	3.00	76	3.62	92	3.81	97
—	1200	3.00	76	3.62	92	3.81	97
1000	1350	3.00	76	3.62	92	3.81	97
1200	—	3.00	76	3.62	92	3.81	97
1350	1600	3.00	76	3.62	92	3.81	97
1600	2000	3.00	76	6.62	169	6.81	173
2000	2500	5.00	127	6.62	169	6.81	173
2500	3000	5.00	127	6.62	169	6.81	173
3000	—	5.00	127	6.62	169	6.81	173
—	3200	5.00	127	6.62	169	6.81	173
4000	4000	5.00	127	6.62	169	6.81	173
—	5000	5.00	127	6.62	169	6.81	173

NOTE: Refer to Detail of Phase Bussing Connections in a Switchboard.

Flanged End-Flanged Collar Hole Location and Spacing

3–Pole	4–Pole
3–Pole	3–Pole

Detail of Phase Bussing Connections in a Switchboard

NOTE: For installation, maintenance, or relocation, use a torque wrench to tighten the bolt to 60–80 lb-ft (81–108 N•m).

NOTICE
hazard of equipment damage Improper contact pressure can cause overheating and equipment failure. Use 3–inch (76 mm) conical washers and Grade 5 hardware to ensure proper contact pressure. Failure to follow these instructions can result in equipment damage.

Switchboard Phase Bussing Connections

NOTE: Schneider Electric switchgear and switchboards use a unique flange end. For details, contact your local Schneider Electric representative.

Elbows

Edgewise: Catalog Number Suffix–LEM11

Flatwise: Catalog Number Suffix–LFM

Flatwise Elbows–Application Data

Ampere Rating		L		Catalog Number Suffix
Aluminum	Copper	IN	mm	Catalog Number Suffix
—	800	11	279	0
800	1000	11	279	0
1000	1200	12	305	0
1200	1350	12	305	0
—	1600	12	305	0
1350	2000	13	330	0
1600	—	13	330	0
2000	2500	15	381	0
—	3000	16	406	0
2500	—	17	432	0
—	3200	17	432	0
3000	—	18	457	0
—	4000	21	533	0
—	5000	21	533	0
4000	—	22	559	0

NOTE: Values are for thermal-rated busway. Contact Schneider Electric for other options such as low current density rated, harmonic rated, and IP54 rated

Offset Elbows

Offset Elbows Dimensions
Edgewise: Catalog Number Suffix–OE	Flatwise: Catalog Number Suffix–OF

Flatwise Offset–Application Data

Ampere Rating		L		W
Aluminum	Copper	IN	mm	IN	mm
800	800/1000	11.00	279	4.00	100
1000	1200	12.00	305	4.00	100
—	1350	12.00	305	4.00	100
1200	1600	12.00	305	6.00	150
1350	—	13.00	330	9.00	229
—	2000	13.00	330	9.00	229
1600	—	13.00	330	10.00	254
2000	2500	15.00	381	14.00	356
2500	—	17.00	432	16.00	406
—	3000	16.00	406	16.00	406
—	3200	17.00	432	16.00	406
3000	—	18.00	457	18.00	457
4000	—	22.00	559	25.00	635
—	4000	21.00	533	23.00	584
—	5000	21.00	533	25.00	635

NOTE: Values are for thermal-rated busway. Contact Schneider Electric for other options such as low current density rated, harmonic rated, and IP54 rated.

Double Elbows

Double Elbows Dimensions
Catalog Number Suffix–DL	Catalog Number Suffix–DR

Double Elbows–Application Data

Ampere Rating		L		W
Aluminum	Copper	IN	mm	IN	mm
800	800/1000	11.00	279	7.00	178
1000	1200	12.00	305	8.00	203
—	1350	12.00	305	8.00	203
1200	1600	12.00	305	8.00	203
1350	—	13.00	330	9.00	229
—	2000	13.00	330	9.00	229
1600	—	13.00	330	9.00	229
2000	2500	15.00	381	12.00	305
2500	—	17.00	432	14.00	356
—	3000	16.00	406	13.00	330
—	3200	17.00	432	14.00	356
3000	—	18.00	457	15.00	381
4000	—	22.00	559	18.00	457
—	4000	21.00	533	17.00	432
—	5000	21.00	533	18.00	457

NOTE: Values are for thermal-rated busway. Contact Schneider Electric for other options such as low current density rated, harmonic rated, and IP54 rated.

Cable Tap Box (End)

Indoor Catalog Number Suffix–ETBMB

Indoor Cable Tap Box (End)–Application Data

Ampere Rating		Indoor						Lugs Per Phase and Neutral 1/0-600kcmil	Ground Lugs
Ampere Rating		A		B		C			Ground Lugs
Aluminum	Copper	IN	mm	IN	mm	IN	mm		#6-300 kcmil	1/0-600 kcmil
800	800	29.14	740	11.00	279	16.00	406	3	3	—
1000	1000	29.14	740	11.00	279	16.00	406	4	4	—
1200	1200	29.14	740	11.00	279	16.00	406	4	4	—
1350	1350	29.14	740	14.88	378	16.00	406	5	5	—
1600	1600	29.14	740	14.88	378	16.00	406	6	6	—
—	2000	29.14	740	14.88	378	16.00	406	7	7	—
2000	—	29.14	740	16.88	429	16.00	406	7	7	—
2500	2500	39.38	1000	20.88	530	26.00	660	9	—	9
—	3000	39.38	1000	20.88	530	26.00	660	10	—	10
—	3200	39.38	1000	20.88	530	26.00	660	11	—	11
3000	—	39.38	1000	23.76	604	26.00	660	10	—	10
4000	4000	39.38	1000	29.76	756	26.00	660	14	—	14
—	5000	39.38	1000	29.76	756	26.00	660	17	—	17

NOTE: Values are for thermal-rated busway. Contact Schneider Electric for other options such as low current density rated, harmonic rated, and IP54 rated.
All sides are removable for access.

Outdoor Catalog Number Suffix–ETBSEW (Edgewise) or ETBS (Flatwise)
Edgewise	Flatwise

NOTE: There is a 1.5 in. (38 mm) lip around the perimeter of the top and bottom cover and the two sidewalls

Outdoor Cable Tap Box (End)–Application Data

Ampere Rating		Outdoor–Edgewise						Outdoor–Flatwise
Ampere Rating		A		B		C		A		B		C
Aluminum	Copper	IN	mm	IN	mm	IN	mm	IN	mm	IN	mm	IN	mm
800	800	32.14	816	30.78	782	15.22	387	32.14	816	18.00	457	28.00	711
1000	1000	32.14	816	30.78	782	15.22	387	32.14	816	18.00	457	28.00	711
1200	1200	32.14	816	30.78	782	15.22	387	32.14	816	18.00	457	28.00	711
1350	1350	32.14	816	30.78	782	19.10	485	32.14	816	21.88	556	28.00	711
1600	1600	32.14	816	30.78	782	19.10	485	32.14	816	21.88	556	28.00	711
—	2000	32.14	816	30.78	782	19.10	485	32.14	816	21.88	556	28.00	711
2000	—	32.14	816	30.78	782	21.10	536	32.14	816	23.88	607	28.00	711
2500	2500	42.38	1076	30.78	782	25.10	638	42.38	1076	27.88	708	28.00	711
—	3000	42.38	1076	30.78	782	25.10	638	42.38	1076	27.88	708	28.00	711
3000	—	42.38	1076	30.78	782	27.98	711	42.38	1076	30.76	781	28.00	711
4000	4000	42.38	1076	30.78	782	34.32	872	42.38	1076	37.10	942	28.00	711
—	5000	42.38	1076	30.78	782	34.32	872	42.38	1076	37.10	942	28.00	711

NOTE:

Values are for thermal-rated busway. Contact Schneider Electric for other options such as low current density rated, harmonic rated, and IP54 rated.

Edgewise or flatwise cable tap box (end) are applicable on vertical applications.

Due to the construction design, the edgewise and flatwise outdoor cable tap boxes are not interchangeable in the field.

Cable Tap Box (Center)

Catalog Number Suffix–CTB*

Cable Tap Box (Center)–Dimensions and Lug Specifications

Ampere Rating		A		B		C		D		Lugs Per Phase and Neutral 1/0-600 kcmil	Ground Lugs
Aluminum	Copper	IN	mm	IN	mm	IN	mm	IN	mm	Lugs Per Phase and Neutral 1/0-600 kcmil	#6 -300 kmil	1/0-600 kcmil
800	800	35.00	889	14.00	356	16.00	406	7.27	185	3	3	—
1000	1000	35.00	889	14.00	356	16.00	406	7.27	185	4	4	—
1200	1200	35.00	889	14.00	356	16.00	406	7.27	185	4	4	—
1350	1350	35.00	889	14.00	356	16.00	406	7.27	185	5	5	—
1600	1600	35.00	889	14.00	356	16.00	406	7.27	185	6	6	—
—	2000	35.00	889	14.00	356	16.00	406	7.27	185	7	7	—
2000	—	41.70	1059	20.00	508	17.60	447	10.28	261	7	7	—
—	2500	41.70	1059	20.00	508	17.60	447	10.28	261	9	—	9
2500	—	41.70	1059	20.00	508	17.60	447	10.28	261	9	—	9
3000	3000	60.00	1524	22.00	559	29.00	737	16.00	406	10	—	10
—	3200	41.70	1059	20.00	508	17.60	447	10.28	261	11	—	11
4000	4000	63.00	1600	32.00	813	26.00	660	19.00	483	14	—	14
—	5000	63.00	1600	32.00	813	26.00	660	19.00	483	17	—	17

NOTE: Values are for thermal-rated busway. Contact Schneider Electric for other options such as low current density rated, harmonic rated, and IP54 rated.

Cable Tap Box (Bolt On)

Cable Tap Box (Bolt On) Dimensions

Cable Tap Box (Bolt On)–Lug Specifications and Catalog Numbers

Ampere Rating	Lugs Per Phase and Neutral	Ground Lugs	Catalog Number
Ampere Rating	Lugs Per Phase and Neutral	Ground Lugs	3Ø3W*	3Ø4W1*
800	6 - 1/0-600	3 - 1/0-600	PTB316G__*	PTB516G__*
1000
1200
1350
1600

NOTE: Box can be moved to opposite end in field (Vertical Only). 20.2-inch (513 mm) clearance required from CLof busway, for mounting bolt-on tap boxes when box is on top; and 10.0-inch (254 mm) required mounting clearance when box is on the bottom.

Cannot be used on 800 A Copper I-Line II busway.

Unfused Reducer (Indoor Only)

Unfused Reducer (Indoor Only) Dimensions

Unfused Reducer (Indoor)–Ampere Ratings and Catalog No. Suffix

Bolt End Ampere Rating	Catalog Number Suffix and Slot End Ampere Rating
Bolt End Ampere Rating	400	600	800	1000	1200	1350	1600	2000	2500	3000
800	0	0	—	—	—	—	—	—	—	—
1000	0	0	0	—	—	—	—	—	—	—
1200	0	0	0	0	—	—	—	—	—	—
1350	—	0	0	0	0	—	—	—	—	—
1600	—	0	0	0	0	0	—	—	—	—
2000	—	—	0	0	0	0	0	—	—	—
2500	—	—	—	0	0	0	0	0	—	—
3000	—	—	—	0	0	0	0	0	0	—
3200	—	—	—	—	0	0	0	0	0	0
4000	—	—	—	—	—	—	0	0	0	0
5000	—	—	—	—	—	—	—	0	0	0

NOTE: The National Electrical Code states in Article 368-17(B) that overcurrent protection is required where busways are reduced in ampacity except for certain industrial applications.

Expansion Fitting (Indoor Only)

Catalog Number Suffix—EJ

Expansion Fitting (Indoor)

Ampere Rating		W
Aluminum	Copper	IN	mm
800	800	13.50	343
1000	1000	13.50	343
1200	1200	13.50	343
1350	1350	17.38	441
1600	1600	17.38	441
—	2000	17.38	441
2000	2500	19.38	492
2500	3000	23.38	594
3000	—	26.25	667
—	3200	23.38	594
4000	4000	32.25	819
—	5000	32.25	819

NOTE:

Expansion joint permits 1.50 inches (38 mm) of expansion or contraction.

An expansion fitting should be used under the following conditions: whenever a busway run crosses a building expansion, when a long straight run of busway does not contain any elbows, or both ends of the run are fixed.

Values are for thermal-rated busway. Contact Schneider Electric for other options such as low current density rated, harmonic rated, and IP54 rated.

Tees

Tee Dimensions

Tees—Dimensions and Catalog No. Suffix

Ampere Rating		L		Catalog Number Suffix
Aluminum	Copper	IN	mm	Catalog Number Suffix
—	800	11.00	279	-33TFS11B11S11
800	1000	11.00	279	-33TFS11B11S11
1000	1200	12.00	305	-36TFS12B12S12
1200	1350	12.00	305	-36TFS12B12S12
—	1600	12.00	305	-36TFS12B12S12
1350	2000	13.00	330	-39TFS13B13S13
1600	—	13.00	330	-39TFS13B13S13
2000	2500	15.00*	381*	-45TFS15B15S15
—	3000	16.00*	406*	-48TFS16B16S16
2500	—	17.00*	432*	-51TFS17B17S17
3000	—	18.00*	457*	-54TFS18B18S18
—	3200	17.00	432	-51TFS17B17S17
—	4000	21.00*	533*	-63TFS21B21S21
—	5000	21.00*	533*	-63TFS21B21S21
4000	—	22.00*	559*	-66TFS22B22S22

NOTE: Values are for thermal-rated busway. Contact Schneider Electric for other options such as low current density rated, harmonic rated, and IP54 rated.

Service Head Flatwise

Catalog Number Suffix—71SB	Catalog Number Suffix—79LESBS15T64

Transformer Tap (One 3Ø Transformer)

Catalog Number Suffix—71SF	Catalog Number Suffix—79LESFS15T64

Service Head Flatwise and Transformer Tap (One 3Ø Transformer)–Lug Specifications

Ampere Rating	A	Lugs Per Phase and Neutral 1/0-600 kcmil	Ground Lugs #6-300 kcmil
800	Housing Width Plus 2.23 57	2	2
1000		3	3
1200		4	3
1350		4	3
1600		4	4
2000		5	5
2500		7	6
3000		8	7
3200		9	8
4000		10	9
5000		13	11

NOTE: Service entrance devices can be ordered with an indoor type joint pack for those applications where the service head is outdoors and penetrates a wall such that the first joint is indoors. Service entrance devices come standard with an outdoor type joint pack. For indoor IP54 rated applications, an end cable tap box rated the same can be ordered.

Service Head Vertical

Catalog Number Suffix—29SV

Service Head Vertical—Lug Specifications

Ampere Rating	A	Lugs Per Phase and Neutral 1/0-600 kcmil	Ground Lugs #6-300 kcmil
800	Housing Width Plus 2.23 57	2	2
1000		3	3
1200		4	3
1350		4	3
1600		4	4
2000		5	5
2500		7	6
3000		8	7
3200		9	8
4000		10	9
5000		13	11

NOTE:

Other lengths available. Contact your local Schneider Electric representative.

Vertical service heads must be braced or supported near top, to withstand weight of cables, ice, wind, etc.

Refer to NEC Article 230.24 for required clearance of service drops over roof overhang or the ground.

Transformer Tap (Three 1Ø Transformers)

Catalog Number Suffix—TTF

Transformer Tap—Dimensions and Lug Specifications

Ampere Rating		X		Y		Lugs Per Phase and Neutral 1/0-600 kcmil	Ground Lugs #6-300 kcmil
Aluminum	Copper	IN	mm	IN	mm	Lugs Per Phase and Neutral 1/0-600 kcmil	Ground Lugs #6-300 kcmil
—	800	2.50	63	16.00	406	2	2
800	1000	3.00	76	16.50	419	2	2
1000	1200	4.00	102	17.50	444	3	3
—	1350	4.50	114	18.00	457	4	3
1200	—	5.00	127	18.50	470	4	3
—	1600	5.40	137	18.90	480	4	4
1350	—	6.00	152	19.50	495	4	3
—	2000	6.50	165	20.00	508	5	5
1600		7.50	190	21.00	533	4	4
2000	—	4.50	114	15.00	381	5	5
—	2500	4.50	114	15.00	381	7	6
2500	—	6.00	152	18.00	457	7	6
—	3000	5.00	127	16.00	406	8	7
3000	—	7.50	191	21.00	533	8	7
—	3200	6.00	152	18.00	457	9	8
—	4000	4.50	114	15.00	381	10	9
4000	—	6.50	165	19.00	483	10	9
—	5000	6.00	152	18.00	457	13	11

Bussed Transformer Connections 800–5000

For throat and padmount type connections, see Information Needed for Bussed Transformer Connection (Throat Type) and Information Needed for Bussed Transformer Connection (Pad-Mounted Type). For additional bus connection questions, contact your local Schneider Electric representative.

Straight Length with Flanged Collar

Catalog Number Suffix—
66 FCS37B29

Straight Length with Flanged Collar—Dimensions

Ampere Rating		A		B*
Aluminum	Copper	IN	mm	IN	mm
—	800	9.38	238	13.18	335
800	1000	9.38	238	13.18	335
—	1200	11.00	279	13.18	335
1000	1350	11.00	279	13.18	335
1200	—	12.00	305	13.18	335
1350	1600	13.00	330	13.18	335
1600	2000	15.88	403	19.18	487
2000	2500	17.88	454	19.18	487
2500	3000	21.88	556	19.18	487
—	3200	21.88	556	19.18	487
3000	—	24.75	629	19.18	487
4000	4000	30.75	781	19.18	487
—	5000	30.75	781	19.18	487

NOTE: Other lengths and configurations available. Contact your local Schneider Electric representative for assistance.

COME BACK FOR XREF

For application information on Vertical Service Head Penetrating a Roof, see Typical Connection of Transformer to Busway using Cables.

Roof Flange Kit

Roof Flange Kit—Catalog Numbers

Ampere Rating		Catalog Number
Aluminum	Copper	Catalog Number
—	800	ACF-38-RF
800	1000	ACF-38-RF
—	1200	ACF-53-RF
1000	1350	ACF-53-RF
1200	—	ACF-63-RF
1350	1600	ACF-67-RF
1600	2000	ACF-78-RF
2000	2500	ACF-13-RF
2500	3000	ACF-15-RF
—	3200	ACF-15-RF
3000	—	ACF-19-RF
4000	4000	ACF-24-RF
—	5000	ACF-24-RF

NOTE:

Roof flange kit will accommodate roof slope up to one inch per foot. The roof flange kit consists of one drip flange and one roof collar and must be ordered separately from the straight length with flange collar (66FCS37B29).
For “A” and “B” dimensions, refer to Straight Length with Flanged Collar—Dimensions.

Adapter (Indoor Only)—I-Line to I-Line II

Adapter (Indoor Only)
Catalog Number Suffix—12B	Catalog Number Suffix—12s

NOTE: Contact the factory if connecting to Series I I-Line busway before ordering for coordination of joint and adapter details.

Phase Transition (Indoor Only)

Phase Transition (Indoor Only) Catalog Suffixes and Dimensions

	43 in. (1092 mm) minimum 62 in. (1575 mm) maximum Available in 1 in. (25 mm) increments

Phase Transition X-Section

Hanger (Horizontal Flatwise)

Hanger (Horizontal Flatwise) Dimensions and Example

NOTE: Nuts and 1/2 in. (13 mm) drop rods supplied by customer.

NOTE: See the hanger spacing installation requirements in Hanger Spacing.

Hanger (Horizontal Flatwise)—Catalog Numbers

Ampere Rating		Catalog Number
Aluminum	Copper	Catalog Number
—	800	HF-38-F
800	1000	HF-43-F
1000	1200	HF-53-F
—	1350	HF-58-F
1200	—	HF-63-F
—	1600	HF-67-F
1350	—	HF-73-F
—	2000	HF-78-F
1600	—	HF-88-F

Hanger (Horizontal Flatwise) Dimensions

NOTE: Nuts and 1/2 in. (13 mm) drop rods supplied by customer.

Hanger Hold-Down Clips

Hanger (Horizontal Flatwise)—Catalog Numbers and Dimensions

Ampere Rating		Catalog Number	A		B
Aluminum	Copper	Catalog Number	IN	mm	IN	mm
2000	2500	HF-13-F	16.22	412	14.72	374
—	3000	HF-15-F	18.72	475	17.22	437
2500	3200	HF-16-F	19.72	501	18.22	463
3000	—	HF-19-F	22.22	564	20.72	526
—	4000	HF-24-F	27.10	688	25.60	650
—	5000	HF-25-F	28.60	726	27.10	688
4000	—	HF-26-F	29.10	739	27.60	701

NOTE: Hold-down clips may be ordered separately (catalog no. 45110-200-01). Two are required for each hanger. Please contact your local Schneider Electric representative.

Hanger (Horizontal Edgewise)

Hanger (Horizontal Edgewise) Dimensions and Example

Hanger (Horizontal Edgewise)—Dimensions and Catalog Numbers

Ampere Rating		A		Catalog Number
Aluminum	Copper	IN	mm	Catalog Number
800	800	8.36	212	HF-43-E
—	1000	8.36	212	HF-43-E
1000	1200	9.86	250	HF-58-E
—	1350	9.86	250	HF-58-E
1200	1600	10.86	276	HF-67-E
1350	2000	11.86	301	HF-78-E
1600	—	13.86	339	HF-88-E
2000	2500	17.24	438	HF-13-E
—	3000	19.74	501	HF-15-E
2500	3200	20.74	527	HF-16-E
3000	—	24.12	613	HF-19-E
—	4000	28.12	714	HF-24-E
4000	5000	29.62	752	HF-26-E

Sway Brace Collar

Catalog Number HP-1-SBC

Sway braces are used when only one side of the busway is heavily loaded with tap-off units or when other factors could cause possible swaying of the busway.

Hanger (Vertical Fixed)

Hanger (Vertical Fixed) Dimensions and Examples
Hanger—Vertical Fixed	Catalog Number HF-V
	NOTE: Allow 13.25 inches (337 mm) above curb or floor to of joint for proper installation of tie channel cover.

Hanger (Vertical Spring)

Hanger (Vertical Spring) Dimensions and Examples
	HF-VS1	HF-VS8
	HF-VS2
	NOTE: Allow 21 inches (533 mm) above curb or floor to of joint for proper installation of tie channel cover.

	NOTE: See I-Line II Busway Vertical Spring Hanger instruction bulletin no. 45123-930-01 for common notes, including the consideration of the plug-in unit weights in the overall weight of the busway stack.

Hanger (Vertical Spring)—Catalog Numbers

Thermal Ampere Rating		Housing Reference	Catalog Number
Aluminum	Copper	Housing Reference	Catalog Number
—	800	3.84	HFVS1
800	1000	4.34	HFVS1
—	1200	5.34	HFVS1
1000	—	5.34	HFVS1
1200	—	6.34	HFVS1
1350	—	7.34	HFVS1
1600	—	8.84	HFVS1
—	1350	5.84	HFVS2
—	1600	6.74	HFVS2
—	2000	7.84	HFVS2
2000	—	12.72	HFVS2
2500	—	16.22	HFVS2
—	2500	12.72	HFVS8
—	3000	15.22	HFVS8
—	3200	16.22	HFVS8
3000	—	18.72	HFVS8
—	4000	23.6	HFVS8
—	5000	25.1	HFVS8
4000	—	25.6	HFVS8

Hanger (Horizontal Seismic)

Hanger (Horizontal Seismic) Dimensions and Examples
Flatwise	Edgewise

Horizontal Seismic Hanger—Dimensions

Ampere Rating		Catalog Number	A		B		C
Aluminum	Copper	Catalog Number	IN	mm	IN	mm	IN	mm
—	800	HF38SH	7.34	186	5.22	133	5.84	148
800	1000	HF43SH	7.84	199	5.72	145	6.34	161
1000	1200	HF53SH	8.84	225	6.72	171	7.34	186
—	1350	HF58SH	9.34	237	7.22	183	7.84	199
1200	—	HF63SH	9.84	250	7.72	196	8.34	212
—	1600	HF67SH	10.24	260	8.12	206	8.74	222
1350	—	HF73SH	10.84	275	8.72	221	9.34	237
—	2000	HF78SH	11.34	288	9.22	234	9.84	250
1600	—	HF88SH	12.34	313	10.22	260	10.84	275
2000	2500	HF13SH	16.22	412	14.10	358	14.72	374
—	3000	HF15SH	18.72	475	16.60	422	17.22	437
2500	3200	HF16SH	19.72	501	17.60	447	18.22	463
3000	—	HF19SH	22.22	564	20.10	511	20.72	526
—	5000	HF25SH	28.60	726	26.48	673	27.10	688
—	4000	HF24SH	27.10	688	24.98	634	25.60	650
4000	—	HF26SH	29.10	739	26.98	685	27.60	701

NOTE: For seismic applications, seismic hangers must be used for horizontally mounted busway. Standard vertical hangers should be used for vertically mounted busway.

Wall and Floor Flange

Four-Piece Closing Plate for Finished Look

Wall and Floor Flange—Dimensions and Catalog Numbers

Ampere Rating		A		Catalog Number
Aluminum	Copper	IN	mm	Catalog Number
—	800	8.32	211	ACF-38-WF
800	1000	8.82	224	ACF-43-WF
1000	1200	9.82	249	ACF-53-WF
—	1350	10.32	262	ACF-58-WF
1200	—	10.82	275	ACF-63-WF
—	1600	11.22	285	ACF-67-WF
1350	—	11.82	300	ACF-73-WF
—	2000	12.32	313	ACF-78-WF
1600	—	13.32	338	ACF-88-WF
2000	2500	17.2	437	ACF-13-WF
—	3000	19.7	500	ACF-15-WF
2500	3200	20.7	526	ACF-17-WF
3000	—	23.2	589	ACF-19-WF
—	4000	28.08	713	ACF-24-WF
—	3200	20.7	526	ACF-17-WF
—	5000	29.58	751	ACF-25-WF
4000	—	30.08	764	ACF-26-WF

Required Wall / Floor Opening

Wall and Floor Required Cut-Outs—Dimensions

Ampere Rating		Indoor Str. Lnth.		Outdoor Str. Lnth.		Fl. End		Flatwise Elbow*							Edgewise Elbow*
Ampere Rating		Indoor Str. Lnth.		Outdoor Str. Lnth.		Fl. End		H	B (Various Wall Thickness)						B	H (Various Wall Thickness)
Alum.	Copper	B	H	B	H	B	H	H	4	8	12	16	20	24	B	4	8	12	16	20	24
—	800	6	8	8	9	10	21	8	9	11	13	15	17	19	6	12	14	16	18	20	24
800	1000	6	8	9	9	10	21	8	10	12	14	16	18	20	6	12	14	16	18	20	22
1000	1200	7	8	10	9	11	21	8	12	14	16	18	20	22	7	12	14	16	18	20	22
—	1350	8	8	10	9	12	21	8	12	14	16	18	20	22	8	12	14	16	18	20	22
1200	—	8	8	11	9	13	21	8	13	15	17	19	21	23	8	12	14	16	18	20	22
1350	1600	9	8	12	9	14	21	8	14	16	18	20	22	24	9	12	14	16	18	20	22
—	2000	10	8	12	9	17	21	8	15	17	19	21	23	25	10	12	14	16	18	20	22
1600	—	11	8	13	9	17	21	8	17	19	21	23	25	27	11	12	14	16	18	20	22
2000	2500	15	8	17	9	19	21	8	22	24	26	28	30	32	15	12	14	16	18	20	22
—	3000	17	8	20	9	23	21	8	26	28	30	32	34	36	17	12	14	16	18	20	22
2500	3200	18	8	21	9	23	21	8	27	29	31	33	35	37	18	12	14	16	18	20	22
3000	—	21	8	23	9	26	21	8	31	33	35	37	39	41	21	12	14	16	18	20	22
—	4000	26	8	28	9	32	21	8	37	39	41	43	45	47	26	12	14	16	18	20	22
—	5000	27	8	30	9	32	21	8	40	42	44	46	48	50	27	12	14	16	18	20	22
4000	—	28	8	30	9	32	21	8	40	42	44	46	48	50	28	12	14	16	18	20	22

End Closure (Indoor Only)

End Closure (Indoor Only) Dimensions

End Closure (Indoor)-Dimensions and Catalog Numbers

Ampere Rating		A		Catalog Number
Aluminum	Copper	IN	mm	Catalog Number
—	800	4.34	110	ACF-38-EC
800	1000	4.84	123	ACF-43-EC
1000	1200	5.84	148	ACF-53-EC
—	1350	6.34	161	ACF-58-EC
1200	—	6.84	174	ACF-63-EC
—	1600	7.24	184	ACF-67-EC
1350		7.84	199	ACF-73-EC
—	2000	8.34	212	ACF-78-EC
1600	—	9.34	237	ACF-88-EC
2000	2500	13.22	336	ACF-13-EC
—	3000	15.72	399	ACF-15-EC
2500	3200	16.72	425	ACF-17-EC
3000	—	19.22	488	ACF-19-EC
—	4000	24.10	612	ACF-24-EC
4000	—	26.10	663	ACF-26-EC
—	5000	25.60	650	ACF-25-EC

NOTE: Values are for thermal-rated busway. Contact Schneider Electric for other options such as low current density rated, harmonic rated, and IP54 rated.