Product Characteristics - Altivar Process Drives Instruction Bulletins

Catalog Number Description

The catalog number is on the nameplate attached to the inside of the process drive door (see Nameplate). The catalog number is coded to describe the configuration of the drive.

Use Catalog Number Description to translate the catalog number into a description of the process drive. The example in Catalog Number Example: ATV680C16T4N2ANWAANAG translates the catalog number shown on the nameplate in Nameplate.

For descriptions of the options listed in Catalog Number Description.

Catalog Number Example: ATV680C16T4N2ANWAANAG

Field
01–02	03–04	05	06	07	08	09	10	11	12	13	14
ATV680	C16	T4	N	2	A	N	W	A	A	N	A,G
Altivar 680 Process Drive	250 hp	460 V,3 phase	Normal Duty Power Rating	UL Listed	UL Type 12 Enclosure	Active Front End	Without Bypass	H-O-A Speed Pot.	Red Power On, Yellow Tripped, Green AFC Run, Yellow Auto	No Comm. Card	Ethernet Port in Front Door; Type 1 SPD

Catalog Number Description

Field	Digit	Characteristic	Description
01–02	1–6	Drive Style	Altivar 680 Low Harmonic Process Drive, 2-quadrant, 6-pulse drive
03–04	7–9	Power Rating (hp)	Normal Duty C11 = 150 hp C13 = 200 hp C16 = 250 hp C20 = 300 hp C25 = 400 hp C31 = 500 hp C40 = 600 hp C50 = 700 hp C63 = 900 hp	Heavy Duty C11 = 125 hp C13 = 150 hp C16 = 200 hp C20 = 250 hp C25 = 300 hp C31 = 400 hp C40 = 500 hp C50 = 600 hp C63 = 700 hp
05	10–11	Voltage Class	T4 = 460 V, Three Phase
06	12	Duty Rating	N = Normal Duty H = Heavy Duty
07	13	Region	2 = UL Marking 6 = cUL Marking (Canada)
08	14	Enclosure Type	G = Type 1 General Purpose A = Type 12K Industrial Use, Dust-tight/Drip-tight
09	15	Line Harmonic Mitigation	N = Active Front End
10	16	Power Circuit	W = without Bypass Y = Integral Full-Voltage Bypass
11	17	Control Options	N = Prewired for Remote H-O-A A = H-O-A, Speed Potentiometer B = H-O-A, Speed Potentiometer, Start/Stop Push Button
12	18	Light Options	N = None A = Red Power On, Yellow Tripped, Green AFC Run, Yellow Auto B = Red Power On, Yellow Tripped, Green AFC Run (Default)
13	19	Communication Card	N = None A = Profibus DP V1 B = CANopen Daisy Chain C = DeviceNet D = CANopen SUB-D E = CANopen Open Style F = ProfiNet G = Ethernet TCP/IP H= EtherCAT J = Bacnet MS/TP K = Ethernet IP, Modbus TCP, Multidrive link
14	Varies	Miscellaneous Options	A = Ethernet Port in Front Door B = Line Contactor D = Relay Output Card E = 0–10 V Auto Speed Reference G = Surge Protective Device (SPD) (Type 1) H = SPD (Type 2) K = Additional 150 VA Control Power L = Push-to-Test Pilot Lights Q = Door-Mounted Overload Reset Push Button U = Top Entry Cubical (when available) X = dV/dt Filter (1000 ft) Y = Seismic Certification

Nameplate Identification

The nameplate for the Altivar 680 Low Harmonic Process Drive is on the inside of the enclosure door. See Nameplate. The nameplate identifies the drive type and modification options. When identifying or describing the Altivar 680 Low Harmonic Process Drive, use the data from this nameplate.

Nameplate

Short-Circuit Ratings

All Altivar 680 Low Harmonic Process Drives include a circuit breaker as a disconnect device and have a short-circuit rating of 100,000 A, 480 V.

WARNING
IMPROPER OVERCURRENT COORDINATION Properly coordinate all protective devices. Do not connect the equipment to a power feeder whose short-circuit capacity exceeds the short-circuit current rating listed on the equipment nameplate. Failure to follow these instructions can result in death, serious injury, or equipment damage.

In addition to maximum perspective short-circuit current considerations, ATV680 drive systems have a minimum perspective short-circuit current specification that must be taken into consideration when designing an electrical system that includes active front end technology.

Refer to Minimum Short-Circuit Current Ratings for minimum short-circuit current ratings when designing and applying the equipment on an electrical power grid. These restrictions apply only to mains power when provided through a transformer and do not apply when mains power is provided by a generator.

Minimum Short-Circuit Current Ratings

Rating		Minimum Prospective Short-Circuit Current (kA)
hp	kW	Minimum Prospective Short-Circuit Current (kA)
150	110	3
200	132	3.5
250	160	4
300	200	5.5
400	250	7
500	315	8
600	400	11
700	500	13
900	630	17

Generator Application Consideration

WARNING
UNINTENDED EQUIPMENT OPERATION Do not enable regenerative mode operation on equipment supplied by generator sourced mains voltage. Ensure that the generator is of sufficient size, and regulated to the appropriate voltage and frequency before connecting the drive system to generator power. Failure to follow these instructions can result in death, serious injury, or equipment damage.

When ATV680 drive systems are applied on an electrical power system where power is supplied by a generator, adhere to the following recommendations and practices:

The generator's rated power must be, at minimum, equal to or greater than the drive system's rated power. When multiple drive systems are applied on the same system, the total sum of all the drives’ power ratings must be accounted for in sizing the generator.
The output of the generator (voltage and frequency) must fall within the operating specifications of the drive system before closing the main disconnect switch.
4th quadrant (regeneration) mode must be inhibited in software when operating on generator supply.
The generator must be sized and configured to operator under a constant power load equal to the sum of the rated power of all the drives connected to the generator.

Technical Characteristics

Electrical Specifications

Input voltage	460 Vac ± 10%, three phase
Short circuit current rating (AC symmetrical)	100 kA
Control voltage	24 Vdc, 115 Vac ± 10% (control power transformer included)
Displacement power factor	Unity power factor (above 30% rated power) (in AFC operation mode)
Input frequency	60 Hz ± 5%
Output voltage	Three-phase output, maximum voltage equal to input voltage
Galvanic isolation	Galvanic isolation between power and control (inputs, outputs, and power supplies)
Output frequency range of power converter	0.1–500 Hz (factory setting of 60 Hz)
Torque/Overtorque	Normal Duty: 110% of nominal motor torque for 60 sHeavy Duty: 150% of nominal motor torque for 60 s
Current (transient)	Normal Duty: 110% of drive rated current for 60 sHeavy Duty: 150% of drive rated current for 60 s
Switching frequency	Selectable from 0.5–8 kHz. Factory setting: 2.5 kHz The drive reduces the switching frequency automatically in the event of excessive heatsink temperature.

Environmental Specifications

Storage temperature	-13 to +149°F (-25 to +65°C)
Operating temperature125–700 hp HD, 150–900 hp ND 460 V	+14 to +122°F (-10 to +50°C) Below 32°F (0°C) with additional enclosure heating, above 104°F (+40°C) with derating. See Maximum Ambient Temperature for more information.
Humidity	95% with no condensation or dripping water, conforming to IEC 60068-2-78
Altitude	3,300 ft. (1000 m), without derating, derating of the current by 1% for each additional 330 ft. (100 m) Up to 6,561 ft. (2000 m) maximum Up to 12,467 ft. (3800 m) maximum (TN, TT, or IT systems only—no corner grounded delta systems allowed) 125–250 hp: up to 15,747 ft. (4800 m) maximum (TN/TT systems only—no delta connected systems allowed) Above 250 hp: up to 13,123 ft. (4000 m) maximum (TN/TT systems only—no delta connected systems allowed
Enclosure	UL Type 1: General indoor (ventilated) UL Type 12: Indoor dust-tight (ventilated)
Pollution degree	Pollution degree 2 (Types 1 and 3R) or 3 (Type 12) per NEMA ICS-1 Annex A and IEC 61800-5-1
Operational test vibration	Conforming to IEC/EN 60068-2-6 1.5 mm at 3–10 Hz, 0.6 g at 10–200 Hz 3M3 conforming to IEC/EN 60721-3-3
Transit shock test	Conforming to National Safe Transit Association® test for packages.
Operational shock	Conforming to IEC/EN 60068-2-274 g for 11 ms3M3 conforming to IEC/EN 60721-3-3
Codes and standards	UL Listed per UL 508AIEEE519 compliant Conforms to applicable NEMA ICS, NFPA, and IEC standards;Manufactured under ISO 9001 standards.

Operation and Control

Maximum current	ND: 110% for 60 seconds per 10 minutes HD: 150% for 60 seconds per 10 minutes
Speed reference	AI1: 0–10 V, Impedance = 30 kΩ. Can be used for speed potentiometer, 1–10 kΩ.AI2: Factory setting: 4–20 mA. Impedance = 242 kΩ (reassignable, X–Y range with graphic display terminal).
Frequency resolution in analog reference	0.1 for 100 Hz (11 bits)
Harmonics	Less than 5% TDDi
Speed regulation	V/f control: equal to the motor's rated slip. Sensorless flux vector control (SFVC): 10% of the motor's rated slip from 20–100% of nominal motor torque
Efficiency	96% (or greater) at full load typical, assuming minimum motor efficiency of 88%
Reference sample time	2 ms ± 0.5 ms
Acceleration and deceleration ramps	Drive: 0.1–999.9 s (definition in 0.1 s increments)
Graphic display terminal	Self diagnostics with trip indication messages in three languages. Refer to bulletin EAV64318, Altivar Process Programming Manual, available online at www.se.com.

Protection

Motor and Pump:
Thermal overload	Class 10 electronic overload protection (drive)Class 20 bypass overload protection (drive with bypass)
Drive System:
Overcurrent protection	An overcurrent protection device (OCPD) provides Type 1 coordination to the short-circuit current ratings.
Overtemperature protection	Protection if heatsink temperature exceeds 185°F (85°C)
Functional Safety:
Functional safety of the drive	The function Safe Torque Off (STO)* allows a controlled shut-down as well as switch-off of the power supply when at a standstill. It also helps prevent any unintended start of the motor according to ISO 13849-1, performance level PL e, according to IEC/EN 61508 safety integrity level* SIL 3 and IEC/EN 61800-5-2.
Response time	≤ 100 ms at STO (Safe Torque Off)*

Maximum Ambient Temperature

Derating may be necessary depending on the pulse frequency, the maximum ambient temperature, and the desired output frequency. Consult Current Reduction Depending on Ambient Temperature, Pulse Frequency, and Output and follow these guidelines:

For output frequencies higher than 125 Hz, the pulse frequency is increased automatically. For example, at 200 Hz output frequency, the pulse frequency is increased to 4 kHz. Consequently, consider a derating of 8% at a maximum ambient temperature of 104°F (40°C).
The overload capability of the enclosed drive is also reduced due to the reduction of the output current.
At higher pulse frequencies, the length of the motor cable must be reduced.

NOTE: If the ambient temperature is too high, the pulse frequency is automatically reduced, which helps to prevent an overload of the drive (except in case of operation with sinusoidal motor filters).

Current Reduction Depending on Ambient Temperature, Pulse Frequency, and Output

Ratings

Input and Output Current Ratings and Dissipated Heat

VAC	Rating		Maximum Input Current (A)	Output Current Drive Only (A)	Typical Dissipated Power at Rated Load (W)
VAC	hp	kW	Maximum Input Current (A)	Output Current Drive Only (A)	Typical Dissipated Power at Rated Load (W)
460	150	110	160	211	4220
	200	130	197	250	5110
	250	160	245	302	6400
	300	200	292	370	7890
	400	250	388	477	9910
	500	310	485	590	13060
	600	400	578	730	15850
	700	500	705	900	20800
	900	630	863 Consult Schneider Electric for maximum input current. *	1140	25630

Weights

WARNING
UNSTABLE LOAD Use extreme care when moving heavy equipment. Verify that the moving equipment is rated to handle the weight. When removing equipment from a shipping pallet, carefully balance and secure it using a strap designed to handle the weight and stress. Failure to follow these instructions can result in death, serious injury, or equipment damage.

Approximate Weight

Voltage	hp	Basic AFE Drive System Weight lb (kg)
460	150–250	800 (360)
	300–500	1550 (700)
	600–700	2535 (1150)
	900	3200 (1450)

Electrical Installation

DANGER
hazard of electric shock, explosion, or arc flash Read and understand the instructions in bulletin NHA60269, Drives Systems Installation and Maintenance, Drives Systems Installation and Maintenance, before performing any procedures in this bulletin. Failure to follow these instructions will result in death or serious injury.

Wire Range and Terminal Torque Requirements

Normal Duty, Line Side

Power Terminal Wire Range and Torque Requirements, Normal Duty, Line Side

Voltage	hp	Circuit Breaker	Line (L1, L2, L3)
Voltage	hp	Circuit Breaker	Wire Range AWG (mm²)	Torque lb-in. (N•m)
460	150–200	LLP36400U31X	(2) 2/0–500 (70–240)	275 (31)
460	250	LLP36600U31X	(2) 2/0–500 (70–240)	275 (31)
460	300	LLP36600U31X	(2) 2/0–500 (70–240)	275 (31)
460	400	PLP34080SARE10	(3) 3/0–500 (95–240)	442 (50)
460	500	PLP34100U44ASARE10	(4) 3/0–500 (95–240)	442 (50)
460	600–700	PLP34120U44ASARE10	(4) 3/0–500 (95–240)	442 (50)
460	900	PLP34120U44ASARE10	(4) 3/0–500 (95–240)	442 (50)

Normal Duty, Load Side

Power Terminal Wire Range and Torque Requirements, Normal Duty, Load Side

Voltage	hp	Load, Enclosed Drive Only (T1, T2, T3)		Load with Bypass (T1, T2, T3)
Voltage	hp	Wire Range AWG (mm²)	Torque lb-in. (N•m)	Wire Range AWG (mm²)	Torque lb-in. (N•m)
460	150–250	(2) 4–500 (25–240)	500 (56.5)	(2) 4–500 (25–240)	500 (56.5)
460	300–500	(3) 4–500 (25–240)	500 (56.5)	*	*
460	600–700	(6) 3/0–750 (95–400)	550 (62)	*	*
460	900	(8) 3/0–750 (95–400)	550 (62)	*	*

Heavy Duty, Line Side

Power Terminal Wire Range and Torque Requirements, Heavy Duty, Line Side

Voltage	hp	Circuit Breaker	Line (L1, L2, L3)
Voltage	hp	Circuit Breaker	Wire Range AWG (mm²)	Torque lb-in. (N•m)
460	125–200	LLP36400U31X	(2) 2/0–500 (70–240)	275 (31)
460	250	LLP36600U31X	(2) 2/0–500 (70–240)	275 (31)
460	300	LLP36600U31X	(2) 2/0–500 (70–240)	275 (31)
460	400	PLP34080SARE10	(3) 3/0–500 (95–240)	442 (50)
460	500	PLP34100U44ASARE10	(3) 3/0–500 (95–240)	442 (50)
460	600–700	PLP34120U44ASARE10	(4) 3/0–500 (95–240)	442 (50)

Heavy Duty, Load Side

Power Terminal Wire Range and Torque Requirements, Heavy Duty, Load Side

Voltage	hp	Load, Enclosed Drive Only (T1, T2, T3)		Load with Bypass (T1, T2, T3)
Voltage	hp	Wire Range AWG (mm²)	Torque lb-in. (N•m)	Wire Range AWG (mm²)	Torque lb-in. (N•m)
460	125–200	(2) 4–500 (25–240)	500 (56.5)	(2) 4–500 (25–240)	500 (56.5)
460	250–400	(3) 4–500 (25–240)	500 (56.5)	*	*
460	500–600	(6) 3/0–750 (95–400)	550 (62)	*	*
460	700	(8) 3/0–750 (95–400)	550 (62)	*	*

Grounding Bar and Lugs

Grounding Bar Wire Range and Torque Requirements

Voltage	hp (Normal Duty)	Grounding Bar and Grounding Lugs
Voltage	hp (Normal Duty)	Wire Range AWG (mm²)	Torque lb-in. (N•m)
460	150–900	8–250 (10–120)	200 (22.5)

Control Wiring

Connect the control wiring to terminal block TB1. The control terminals are rated 250 V, 12 A. Refer to Wire Sizes and Tightening Torque For Terminal Block TB1 for wire sizes and tightening torques.

NOTE: The user terminals are designated on the wiring diagrams provided with the equipment.

Wire Sizes and Tightening Torque For Terminal Block TB1

Control Terminals	Input/Output Speed Reference Wire Cross Section		Other Wire Cross Section		Tightening Torque lb-in. (N•m)
Control Terminals	Minimum* AWG (mm²)	Maximum AWG (mm²)	Minimum* AWG (mm²)	Maximum AWG (mm²)	Tightening Torque lb-in. (N•m)
All terminals	20 (0.5)	12 (2.5)	18 (1)	12 (2.5) one-wire 16 (1.5) two-wire	4.4 (0.5)

TB1 User Terminal Connections

Function	Terminal
Customer interlock (120 Vac) (+)	1
Customer interlock (120 Vac)	2
Customer interlock, bypass (120 Vac) (+)	1
Customer interlock, bypass (120 Vac)	2A
Auto mode remote start	3, 4
AFC run status (N.C.)	5, 7
AFC run status (N.O.)	6, 7
AFC trip status (N.C.)	8, 10
AFC trip status (N.O.)	9, 10
4–20 mA (0-10 V) speed reference (common)	11
4–20 mA (0-10 V) speed reference (+)	12
4–20 mA (0-10 V) speed reference SHLD/GRD	13
4–20 mA DC output speed SHLD/GRD	14
4–20 mA DC output speed (+)	15
4–20 mA DC output speed (common)	16
Auto mode status (N.O.)	17, 18
Bypass status (N.C.)	19, 21
Bypass status (N.O.)	20, 21
150 VA fused (3 A) (+)	22
150 VA fused (3 A) (neutral)	23