Specifications for 480 V Systems
The supply for input and bypass must be solid-grounded WYE transformers. Delta input supply for either input or bypass is not permitted.
The UPS system must be installed as a separately derived system. Leakage currents will occur in the bonding jumper and the technical/system earth.
Input Specifications 480 V
| UPS rating | 20 kW with N+1 power module | 30 kW with N+1 power module | 40 kW with N+1 power module | 50 kW with N+1 power module |
|---|---|---|---|---|
| Connections |
3-wire (L1, L2,
L3, G) WYE or 4-wire (L1, L2, L3, N, G) WYE (single mains) |
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| Input voltage range (V) |
408-552 |
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| Frequency range (Hz) |
40-70 |
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| Nominal input current (A) |
25 |
37 |
50 |
62 |
| Maximum input current (A) |
33 |
46 |
61 |
76 |
| Input current limitation (A) |
31 |
48 |
63 |
77 |
| Input power factor |
0.99 at 100% load |
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| Total harmonic distortion (THDI) |
<6% at full linear load (symmetrical) |
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| Maximum short circuit rating |
65 kA RMS |
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| Protection |
Built-in backfeed protection and fuses |
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| Ramp-in |
Programmable and adaptive 1-40 seconds |
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| UPS rating | 60 kW | 80 kW | 100 kW |
|---|---|---|---|
| Connections | 3-wire (L1, L2,
L3, G) WYE or 4-wire (L1, L2, L3, N, G) WYE (single mains) |
||
| Input voltage range (V) | 408-552 |
||
| Frequency range (Hz) |
40-70 |
||
| Nominal input current (A) | 74 | 99 | 124 |
| Maximum input current (A) | 91 | 122 | 152 |
| Input current limitation (A) | 95 | 126 | 154 |
| Input power factor |
0.99 for
load greater than 50% |
||
| Total harmonic distortion (THDI) |
<3% at full linear load (symmetrical) |
||
| Maximum short circuit rating |
65 kA RMS |
||
| Protection |
Built-in backfeed protection and fuses |
||
| Ramp-in |
Programmable and adaptive 1-40 seconds |
||
Bypass Specifications 480 V
| UPS rating | 20 kW with N+1 power module | 30 kW with N+1 power module | 40 kW with N+1 power module | 50 kW with N+1 power module |
|---|---|---|---|---|
| Connections |
3-wire (L1, L2, L3, G) WYE or 4-wire (L1, L2, L3, N, G) WYE * |
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| Bypass voltage range (V) |
432-528 |
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| Frequency range (Hz) |
50/60 ± 1, 50/60 ± 3, 50/60 ± 10 (user selectable) |
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| Nominal bypass current (A) |
26 |
38 |
50 |
63 |
| Nominal neutral current (A) |
42 |
62 |
83 |
104 |
|
Maximum short circuit rating* |
65 kA RMS |
|||
| Protection |
Built-in backfeed
protection and fuses |
|||
| UPS rating | 60 kW | 80 kW | 100 kW |
|---|---|---|---|
| Connections | 3-wire (L1, L2, L3, G) WYE or 4-wire (L1, L2, L3, N, G) WYE * |
||
| Bypass voltage range (V) | 432-528 |
||
| Frequency range (Hz) |
50/60 ± 1, 50/60 ± 3, 50/60 ± 10 (user selectable) |
||
| Nominal bypass current (A) | 75 | 99 | 123 |
| Nominal neutral current (A) | 125 | 166 | 208 |
|
Maximum short circuit rating* |
65 kA RMS |
||
| Protection |
Built-in backfeed
protection and fuses |
||
Output Specifications 480 V
| UPS rating | 20 kW with N+1 power module | 30 kW with N+1 power module | 40 kW with N+1 power module | 50 kW with N+1 power module |
|---|---|---|---|---|
| Connections |
3-wire (L1, L2, L3, G, GEC*) or 4-wire (L1, L2, L3, N, G) |
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| Output voltage regulation |
Symmetrical load ±
1% |
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| Overload capacity |
150% for 1 minute
(in normal operation) |
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| Dynamic load response |
± 5% after
2 milliseconds |
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| Output power factor | 1 | |||
| Nominal output current (A) | 24 | 36 | 48 | 60 |
| Frequency regulation (Hz) |
50/60 Hz bypass synchronized – 50/60 Hz ± 0.1% free-running |
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| Synchronized slew rate (Hz/sec) |
Programmable to 0.25, 0.5, 1, 2, 4, 6 |
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| Total harmonic distortion (THDU) | <1% for
linear load <3% for non-linear load |
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| Load crest factor |
2.5 |
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| Load power factor |
From 0.7 leading to 0.7 lagging without any derating |
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| UPS rating | 60 kW | 80 kW | 100 kW |
|---|---|---|---|
| Connections | 3-wire (L1, L2, L3, G, GEC*) or 4-wire (L1, L2, L3, N, G) |
||
| Output voltage regulation |
Symmetrical load ±
1% |
||
| Overload capacity | 150% for 1 minute
(in normal operation) |
||
| Dynamic load response |
± 5% after
2 milliseconds |
||
| Output power factor | 1 | ||
| Nominal output current (A) | 72 | 96 | 120 |
| Frequency regulation (Hz) |
50/60 Hz bypass synchronized – 50/60 Hz ± 0.1% free-running |
||
| Synchronized slew rate (Hz/sec) |
Programmable to 0.25, 0.5, 1, 2, 4, 6 |
||
| Total harmonic distortion (THDU) | <1% for
linear load <3% for non-linear load |
||
| Load crest factor |
2.5 |
||
| Load power factor |
From 0.7 leading to 0.7 lagging without any derating |
||
Battery Specifications 480 V
DANGER |
|---|
|
Hazard of electric shock, explosion, or arc flash
Protection of the energy storage device: An overcurrent
protective device must be located in close proximity to the energy
storage device.
Failure to follow these instructions will result in death or serious injury.
|
| UPS rating | 20 kW with N+1 power module | 30 kW with N+1 power module | 40 kW with N+1 power module | 50 kW with N+1 power module | 60 kW | 80 kW | 100 kW |
|---|---|---|---|---|---|---|---|
|
Charging power in % of output power at 0-40% load |
80% | ||||||
|
Charging power in % of output power at 100% load |
20% | ||||||
|
Maximum charging power (at 0-40% load) (kW) |
16 |
24 |
32 |
40 |
48 | 64 | 80 |
|
Maximum charging power (at 100% load) (kW) |
4 |
6 |
8 |
10 |
12 | 16 | 20 |
| Nominal battery voltage (VDC) |
480 |
||||||
| Nominal float voltage (VDC) |
545 |
||||||
| Maximum boost voltage (VDC) |
572 |
||||||
| Temperature compensation (per cell) |
-3.3mV/°C, for T ≥ 25 °C – 0mV/°C, for T < 25 °C |
||||||
| End of discharge voltage (full load) (VDC) |
384 |
||||||
| Battery current at full load and nominal battery voltage (A) |
45 |
66 |
88 |
110 |
131 | 174 | 218 |
| Battery current at full load and minimum battery voltage (A) |
54 |
81 |
108 |
135 |
163 | 217 | 271 |
| Ripple current |
< 5% C20 (5 minute runtime) |
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| Battery test |
Manual/automatic (selectable) |
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| Maximum short circuit rating |
10 kA |
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Recommended Cable Sizes 480 V
DANGER |
|---|
|
hazard of electric shock, explosion, or arc flash
All wiring must comply with all applicable national and/or
electrical codes. The maximum allowable cable size is 300 kcmil.
Failure to follow these instructions will result in death or serious injury.
|
The maximum number of cable connections per busbar: Two on input/output/bypass busbars; Four on DC busbars; Six on N/G busbars.
Cable sizes in this manual are based on Table 310.15 (B)(16) of the National Electrical Code (NEC) with the following assertions:
-
90 °C (194 °F) conductors (75 °C (167 °F) termination)
-
An ambient temperature of 30 °C (86 °F)
-
Use of copper conductors
If the ambient temperature is greater than 30 °C (86 °F), larger conductors are to be selected in accordance with the correction factors of the NEC.
Equipment grounding conductors (EGC) are sized in accordance with NEC Article 250.122 and Table 250.122.
| UPS rating | 20 kW with N+1 power module | 30 kW with N+1 power module | 40 kW with N+1 power module | 50 kW with N+1 power module | 60 kW | 80 kW | 100 kW |
|---|---|---|---|---|---|---|---|
| Input phases (AWG/kcmil) | 8 | 6 | 4 | 3 | 1 | 2/0 | 3/0 |
| Input EGC (AWG/kcmil) | 10 | 8 | 8 | 6 | 6 | 6 | 4 |
| Bypass/output phases (AWG/kcmil) | 10 | 8 | 6 | 4 | 3 | 1 | 2/0 |
| Bypass EGC/output EGC (AWG/kcmil) | 10 | 10 | 8 | 8 | 8 | 6 | 6 |
| Neutral (AWG/kcmil) | 6 | 4 | 2 | 1/0 | 2/0 | 4/0 | 2 x 1/0 |
| DC+/DC-(AWG/kcmil) | 6 | 4 | 2 | 1/0 | 2/0 | 4/0 | 2 x 1/0 |
| DC EGC (AWG/kcmil) | 8 | 6 | 6 | 6 | 6 | 4 | 4 |
Recommended Upstream Protection 480 V
DANGER |
|---|
|
Hazard of electric shock, explosion, or arc flash
Failure to follow these instructions will result in death or serious injury.
|
CAUTION |
|---|
|
hazard of fire
Failure to follow these instructions can result in injury or equipment damage.
|
| UPS rating | 20 kW with N+1 power module | 30 kW with N+1 power module | 40 kW with N+1 power module | 50 kW with N+1 power module | ||||
|---|---|---|---|---|---|---|---|---|
| Input | Bypass | Input | Bypass | Input | Bypass | Input | Bypass | |
|
Breaker type
Breaker type |
HJF36100U31X | |||||||
| Ir setting | 40 | 35 | 60 | 50 | 80 | 70 | 100 | 80 |
| Tr at 6 Ir setting | 0.5 | |||||||
| li (x In) setting | 1.5 | |||||||
| UPS rating | 60 kW | 80 kW | 100 kW | |||
|---|---|---|---|---|---|---|
| Input | Bypass | Input | Bypass | Input | Bypass | |
|
Breaker type
Breaker type |
HJF36150U31X | HJF36100U31X | JJF36250U31X | HJF36150U31X | JJF36250U31X | |
| Ir setting | 125 | 100 | 175 | 125 | 200 | 175 |
| Tr at 6 Ir setting | 0.5 | |||||
| li (x In) setting | 1.5 | |||||
Recommended Bolt and Lug Sizes for UL
| NOTICE |
|---|
|
risk of equipment damage
Use only UL approved compression cable lugs.
Failure to follow these instructions can result in equipment damage.
|
Copper – One Hole Cable Lugs
| Cable size | Bolt size | Cable lug type | Crimping tool | Die |
|---|---|---|---|---|
| 10 AWG | M8 x 25 mm | LCA10-56-L | NA | NA |
| 8 AWG | M8 x 25 mm | LCA8-56-L | CT-720 | CD-720-1 Red P21 |
| 6 AWG | M8 x 25 mm | LCA6-56-L | CT-720 | CD-720-1 Blue P24 |
| 4 AWG | M8 x 25 mm | LCA4-56-L | CT-720 | CD-720-1 Gray P29 |
| 3 AWG | M8 x 25 mm | LCA4-56-L | CT-720 | CD-720-1 Gray P29 |
| 2 AWG | M8 x 25 mm | LCA2-56-Q | CT-720 | CD-720-1 Brown P33 |
| 1 AWG | M8 x 25 mm | LCA1-56-E | CT-720 | CD-720-2 Green P37 |
| 1/0 AWG | M8 x 25 mm | LCA1/0-56-X | CT-720 | CD-720-2 Pink P42 |
| 2/0 AWG | M8 x 25 mm | LCA2/0-56-X | CT-720 | CD-720-2 Black P45 |
| 3/0 AWG | M8 x 25 mm | LCA3/0-56-X | CT-720 | CD-720-2 Orange P50 |
| 4/0 AWG | M8 x 25 mm | LCA4/0-56-X | CT-720 | CD-720-3 Purple P54 |
| 250 kcmil | M8 x 25 mm | LCA250-56-X | CT-720 | CD-720-3 Yellow P62 |
| 300 kcmil | M8 x 25 mm | LCA300-56-X | CT-720 | CD-720-4 White P66 |
Copper – Two Hole Cable Lugs
| Cable size | Bolt size | Cable lug type | Crimping tool | Die |
|---|---|---|---|---|
| 6 AWG | M8 x 25 mm | LCC6-12-L | CT-930 | CD-920-6 Blue P24 |
| 4 AWG | M8 x 25 mm | LCC4-12-L | CT-930 | CD-920-4 Gray P29 |
| 3 AWG | M8 x 25 mm | |||
| 2 AWG | M8 x 25 mm | LCC2-12-Q | CT-930 | CD-920-2 Brown P33 |
| 1 AWG | M8 x 25 mm | LCC1-12-E | CT-930 | CD-920-1 Green P37 |
| 1/0 AWG | M8 x 25 mm | LCC1/0-12-X | CT-930 | CD-920-1/0 Pink P42 |
| 2/0 AWG | M8 x 25 mm | LCC2/0-12-X | CT-930 | CD-920-2/0 Black P45 |
| 3/0 AWG | M8 x 25 mm | LCC3/0-12-X | CT-930 | CD-920-3/0 Orange P50 |
| 4/0 AWG | M8 x 25 mm | LCC4/0-12-X | CT-930 | CD-920-4/0 Purple P54 |
| 250 kcmil | M8 x 25 mm | LCC250-12-X | CT-930 | CD-920-250 Yellow P62 |
| 300 kcmil | M8 x 25 mm | LCC300-12-X | CT-930 | CD-920-300 White P66 |
DANGER
CAUTION