Altivar 960 Process Drive – Instruction Bulletin PDF
NVE75505

Product Characteristics

Catalog Number Description

The catalog number is on the nameplate attached to the inside of the process drive door (see Nameplate). The catalog number is coded to describe the configuration of the drive.

Use Catalog Number Description to translate the catalog number into a description of the process drive. The example in Catalog Number Example: ATV960D22T4N2ANWAANAGK translates the catalog number shown on the nameplate in Normal Duty (Left) and Heavy Duty (Right) Modes.

For descriptions of the options listed in Catalog Number Description, refer to Circuit Operation and Options.

Catalog Number Example: ATV960D22T4N2ANWAANAGK

Field
01–02 03–04 5 6 7 8 9 10 11 12 13 14
ATV960 D22 T4 N 2 A N W A A N A,G,K
Altivar 960 Process Drive 30 hp 460 V, 3 phase Normal Duty Power Rating UL Listed UL Type 12K Enclosure No Harmonic Mitigation Without Bypass H-O-A Speed Pot. Red Power On, Yellow Tripped, Green AFC Run, Yellow Auto No Comm. Card Ethernet Port in Front Door; Type 1 SPD; Additional 150 VA Control Power

Catalog Number Description

Field Digit Characteristic Description
01–02 1–6 Drive Style Altivar 960 Process Drive, 2-quadrant, 6-pulse drive
03–04 7–9 Power Rating (kW) Normal Duty
U07 = 1 hp
U15 = 2 hp
U22 = 3 hp
U40 = 5 hp
U55 = 7.5 hp
U75 = 10 hp
D11 = 15 hp
D15 = 20 hp
D18 = 25 hp
D22 = 30 hp
D30 = 40 hp
D37 = 50 hp
D45 = 60 hp
D55 = 75 hp
D75 = 100 hp
D90 = 125 hp
C11 = 150 hp
C13 = 200 hp
C16 = 250 hp
C20 = 300 hp
C25 = 400 hp
C31 = 500 hp
C40 = 600 hp
C50 = 700 hp
C63 = 900 hp		 Heavy Duty
U15 = 1 hp
U22 = 2 hp
U30 = 3 hp
U55 = 5 hp
U75 = 7.5 hp
D11 = 10 hp
D15 = 15 hp
D18 = 20 hp
D22 = 25 hp
D30 = 30 hp
D37 = 40 hp
D45 = 50 hp
D55 = 60 hp
D75 = 75 hp
D90 = 100 hp
C11 = 125 hp
C13 = 150 hp
C16 = 200 hp
C20 = 250 hp
C25 = 300 hp
C31 = 400 hp
C40 = 500 hp
C50 = 600 hp
C63 = 700 hp
05 10–11 Voltage Class P3 = 208 V, Three Phase
T4 = 460 V, Three Phase
U3 = 230 V, Three Phase
06 12 Duty Rating N = Normal Duty
H = Heavy Duty
07 13 Region 2 = UL Marking
6 = cUL Marking (Canada)
08 14 Enclosure Type G = Type 1 General Purpose
A = Type 12K Industrial Use, Dust-tight/Drip-tight
H = Type 3R Outdoor Use
09 15 Line Harmonic Mitigation N = None
A = 5% Impedance
M = Passive Harmonic Filter
10 16 Power Circuit W = without Bypass
Y = Integral Full-Voltage Bypass
11 17 Control Options N = Prewired for Remote H-O-A
A = H-O-A, Speed Potentiometer
B = H-O-A, Speed Potentiometer, Start/Stop Push Button
12 18 Light Options N = None
A = Red Power On, Yellow Tripped, Green AFC Run, Yellow Auto
B = Red Power On, Yellow Tripped, Green AFC Run (Default)
13 19 Communication Card A = Profibus DP V1
B = CANopen Daisy Chain
C = DeviceNet
D = CANopen SUB-D
E = CANopen Open Style
F = ProfiNet
H=EtherCat
J=Bacnet MS/TP
14 Varies Miscellaneous Options B = Line Contactor
C = Drive I/O Extension
D = Relay Output Card
E = 0–10 V Auto Speed Reference
F = 1 N.O. (Form A) Auxiliary Auto Mode Contact
G = Surge Protective Device (SPD) (Type 1)
H = SPD (Type 2)
K = Additional 150 VA Control Power
L = Push-to-Test Pilot Lights
P = Permanent Wire Markers
Q = Door-Mounted Overload Reset Push Button
R = Service Entrance (3R only)
S = 50°C Ambient Operation
T = Service Switch
U = Top Entry Cubical (when available)
X = dV/dt Filter (1000 ft)
Y = Seismic Certification

Nameplate Identification

The nameplate for the Altivar 960 Process Drive is on the inside of the enclosure door. See Nameplate. The nameplate identifies the drive type and modification options. When identifying or describing the Altivar 960 Process Drive, use the data from this nameplate.

Nameplate

Short-Circuit Ratings

All Altivar 960 Process Drives include a circuit breaker as a disconnect device and have a short-circuit rating of 100,000 A at up to 480 V.

WARNING
IMPROPER OVERCURRENT COORDINATION
  • Properly coordinate all protective devices.
  • Do not connect the equipment to a power feeder whose short-circuit capacity exceeds the short-circuit current rating listed on the equipment nameplate.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

Technical Characteristics

Electrical Specifications

Input voltage 208 Vac ±10%, 230 Vac ±10%, 460 Vac ±10%, three phase
Other voltages available on request
Short circuit current rating
(AC symmetrical)		 100 kA
Control voltage 24 Vdc, 115 Vac +10%/-15% (control power transformer included)
Displacement power factor 98% through speed range (in AFC operation mode)
Input frequency 50/60 Hz ± 5%
Output voltage Three-phase output, maximum voltage equal to input voltage
Galvanic isolation Galvanic isolation between power and control (inputs, outputs, and power supplies)
Output frequency range of power converter 0.1–599 Hz (factory setting of 60 Hz)
Torque/Overtorque Normal Duty: 120% of nominal motor torque for 60 s
Heavy Duty: 150% of nominal motor torque for 60 s
Current (transient) Normal Duty: 120% of drive rated current for 60 s
Heavy Duty: 150% of drive rated current for 60 s
Switching frequency Selectable from 0.5–8 kHz. Factory setting: 2.5 kHz
The drive reduces the switching frequency automatically in the event of excessive heatsink temperature.

Environmental Specifications

Storage temperature -13 to +149°F (-25 to +65°C)
Operating temperature
1–100 hp HD, 1–125 hp ND 460 V;
1–50 hp HD, 1–60 hp ND 230 V
1–30 hp HD, 1–40 hp ND 208 V		 +14 to +104°F (-10 to +40°C), Types 1, 12, and 3R;
+14 to +122°F (-10 to +50°C), Types 1, 12, and 3R (Optional)*
Operating temperature
125–700 hp HD, 150–900 hp ND 460 V		 +14 to +122°F (-10 to +50°C), Types 1 and 12
(below 0°C with additional enclosure heating, above +40°C with derating). See Maximum Ambient Temperature for more information.
Humidity 95% with no condensation or dripping water, conforming to IEC 60068-2-78
Altitude 3,300 ft. (1000 m), without derating, derating of the current by 1% for each additional 330 ft. (100 m) up to 9,842 ft. (3000 m) maximum
Enclosure UL Type 1: General indoor (ventilated); UL Type 12: Indoor dust-tight (ventilated); UL Type 3R: Outdoor (ventilated)
Pollution degree Pollution degree 2 (Types 1 and 3R) or 3 (Type 12) per NEMA ICS-1 Annex A and IEC 61800-5-1
Operational test vibration Conforming to IEC/EN 60068-2-6
1.5 mm at 3–10 Hz, 0.6 g at 10–200 Hz
3M3 conforming to IEC/EN 60721-3-3
Transit shock test Conforming to International Safe Transit Association® test for packages.
Operational shock Conforming to IEC/EN 60068-2-27
4 g for 11 ms
3M3 conforming to IEC/EN 60721-3-3
Codes and standards UL Listed per UL 508A
IEEE519 compliant (passive harmonic filter required);
Conforms to applicable NFPA® 70E® Standard for Electrical Safety in the Workplace® ICS, and IEC standards;
Manufactured under ISO 9001 standards.

Operation and Control

Maximum current ND: 120% for 60 seconds per 10 minutes
HD: 150% for 60 seconds per 10 minutes
Speed reference AI1: 0–10 V, Impedance = 30 kW. Can be used for speed potentiometer, 1–10 kΩ.
AI2: Factory setting: 4–20 mA. Impedance = 242 kΩ (reassignable, X–Y range with graphic display terminal).
Frequency resolution in analog reference 0.1 for 100 Hz (11 bits)
Harmonics Less than 48% TDDi standard.
Less than 5% TDDi with harmonic filter
Speed regulation V/f control: equal to the motor's rated slip.
Sensorless flux vector control (SFVC): 10% of the motor's rated slip from 20–100% of nominal motor torque
Efficiency 95% (or greater) at full load typical
Reference sample time 2 ms ±0.5 ms
Acceleration and deceleration ramps Drive: 0.1–999.9 s (definition in 0.1 s increments)
Graphic display terminal Self diagnostics with trip indication messages in three languages. Refer to the Programming Manuals available online at www.se.com.

Protection

Motor and Pump:
Thermal overload Class 10 electronic overload protection (drive)
Class 20 bypass overload protection (drive with bypass)
Drive System:
Overcurrent protection An overcurrent protection device (OCPD) provides Type 1 coordination to the short-circuit current ratings.
Overtemperature protection Protection if heatsink temperature exceeds 85 °C (185 °F)
Functional Safety:
Functional safety of the drive The function Safe Torque Off (STO)* allows a controlled shut-down as well as switch-off of the power supply when at a standstill.
It also helps prevent any unintended start of the motor according to ISO 13849–1, performance level PL e, according to IEC/EN 61508 safety integrity level* SIL 3 and IEC/EN 61800-5-2.
Response time ≤ 100 ms at STO (Safe Torque Off)

Maximum Ambient Temperature

For enclosed drives rated 1–100 hp HD and 1–125 hp ND @ 460 Vac, 1–50 hp HD and 1–60 hp ND @ 230 Vac, and 1–40 hp ND @ 208 V, when 50°C option is selected, rated output current is the rated output current with bypass or with the 50°C option. See Input and Output Current Ratings and Dissipated Heat.

For Type 1 and 12 enclosed drives rated 125–700 hp HD and 150–900 hp ND at 460 V, derating may be necessary depending on the pulse frequency, the maximum ambient temperature, and the desired output frequency. Consult and follow these guidelines:

  • For output frequencies higher than 125 Hz, the pulse frequency is increased automatically. For example, at 200 Hz output frequency, the pulse frequency is increased to 4 kHz. Consequently, consider a derating of 8% at a maximum ambient temperature of 40°C.

  • The overload capability of the enclosed drive is also reduced due to the reduction of the output current.

  • At higher pulse frequencies, motor cable length must be reduced.

NOTE: If the ambient temperature is too high, the pulse frequency is automatically reduced, which helps to prevent an overload of the drive (except in case of operation with sinusoidal motor filters).

Current Reduction Depending on Ambient Temperature, Pulse Frequency, and Output

Ratings

Input and Output Current Ratings and Dissipated Heat

VAC Rating Maximum Input Current (A) Output Current Drive Only (A) Output Current with Bypass or 50°C Rated (A) Typical Dissipated Power at Rated Load (W)
hp kW
230 1 0.7 3 4.6 4.2 63
2 1.5 5.3 8 6.8 100
3 2.2 7.6 11.2 9.6 138
5 3 13 18.7 15.2 226
7.5 5.5 17.1 25.4 22 289
10 7.5 23.1 32.7 28 401
15 11 34.3 46.8 42 651
20 15 45.5 63.4 54 768
25 18 54.5 78.4 68 860
30 22 67.1 92.6 80 972
40 30 88.6 123 104 1231
50 37 108.5 149 130 1553
60 45 130.4* 175 154 1789
208 1 0.7 3 4.6 4.6 69.93
2 1.5 5.9 8 7.5 111
3 2.2 8.4 11.2 10.6 153.18
5 3 15 18.7 16.7 250.86
7.5 5.5 20 25.4 24.2 320.79
10 7.5 27 32.7 30.8 445.11
15 11 39 46.8 46.2 722.61
20 15 53 63.4 59.4 852.48
25 18 67 78.4 74.8 954.6
30 22 76 92.6 88 1078.92
40 30 105 123 114 1366.41
460 1 0.7 1.5 2.2 2.1 60
2 1.5 2.9 4 3.4 84
3 2.2 4 5.6 4.8 115
5 3 7.2 9.3 7.6 173
7.5 5.5 9.2 12.7 10 231
10 7.5 12.5 16.5 14 272
15 11 18.1 23.5 21 378
20 15 24.4 31.7 27 515
25 18 29.9 39.2 34 680
30 22 35.8 46.3 40 739
40 30 48.3 61.5 52 898
50 37 59 74.5 65 1072
60 45 71.8 88 77 1324
75 55 86.9 106 96 1418
100 75 118.1 145 124 1823
125 90 156 173 156 2120
150 110 184 211 180* 2530
200 130 218 250 240* 3150
250 160 280 302 302* 4030
300 200 328 370 *, * 4380
400 250 427 477 *, * 5750
500 310 535 590 *, * 7810
600 400 634 730 *, * 9900
700 500 776 900 *, * 13330
900 630 968* 1140 *, * 16250

Weights

WARNING
UNSTABLE LOAD
  • Use extreme care when moving heavy equipment.
  • Verify that the moving equipment is rated to handle the weight.
  • When removing equipment from a shipping pallet, carefully balance and secure it using a strap designed to handle the weight and stress.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

Approximate Weight by Feature Set

Voltage hp Basic 6-Pulse Drive System Weight lb (kg)
208/230 1–7.5 135 (61)
460 1–15
208/230 10–15 175 (79.4)
460 20–30
208/230 20–30 270 (122.5)
460 40–60
208/230 40–60 550 (249.5)
460 75–125
460 150–250 750 (340.2)
460 300–500 980 (444.5)
460 600–700 1550 (703.1)
460 900 2000 (907.2)

Accessing the Lifting Brackets

Type 3R floor mounted enclosed drives include a rain hood that covers the brackets provided for transporting and installing the equipment. Temporarily remove the rain hood to access the lifting brackets as follows:

  1. Remove four thumb screws and lift the hood off the brackets as shown in Removing the Rain Hood.

  2. After the enclosed drive is installed, replace the rain hood and hand tighten the thumb-screws.

  3. For more information, refer to the instructions and precautions in “Handling the Equipment” in instruction bulletin NHA60269, Drive Systems Installation and Maintenance.

Removing the Rain Hood

Electrical Installation

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Read and understand the precautions in bulletin NHA60269, Drives Systems Installation and Maintenance, before performing any procedures in this bulletin.
Failure to follow these instructions will result in death or serious injury.

Wire Range and Terminal Torque Requirements

Normal Duty, Line Side

Power Terminal Wire Range and Torque Requirements, Normal Duty, Line Side

Voltage hp Circuit Breaker Line (L1, L2, L3)
Wire Range
AWG (mm2)		 Torque
lb-in. (N•m)
208/230 1

HLL36015LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
208/230 2

HLL36015LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
208/230 3

HLL36025LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
208/230 5

HLL36030LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
208/230 7.5

HLL36050LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
208/230 10

HLL36060LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
208/230 15

HLL36070LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
208/230 20

HLL36090LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
208/230 25

HLL36110LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
208/230 30

HLL36125LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
208/230 40

JLL36175LU

 4–4/0 (25–95) 225 (25)
230 50

JLL36225LU

 3/0–350 (95–185) 225 (25)
230 60

JLL36250LU

 3/0–350 (95–185) 225 (25)
460 1

HLL36015LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 2

HLL36015LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 3

HLL36015LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 5

HLL36015LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 7.5

HLL36025LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 10

HLL36030LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 15

HLL36050LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 20

HLL36060LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 25

HLL36070LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 30

HLL36080LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 40

HLL36100LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 50

HLL36125LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 60

HLL36150LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 75

JLL36175LU

 4–4/0 (25–95) 225 (25)
460 100

JLL36200LU

 3/0–350 (95–185) 225 (25)
460 125

JLL36250LU

 3/0–350 (95–185) 225 (25)
460 150–200

LLP36400U31X

 (2) 2/0–500 (70–240) 275 (31)
460 250

LLP36600U31X

 (2) 2/0–500 (70–240) 275 (31)
460 300

LLP36600U31X

 (2) 2/0–500 (70–240) 275 (31)
460 400

PLP34080SARE10

 (3) 3/0–500 (95–240) 275 (31)
460 500

PLP34100U44ASARE10

 (4) 3/0–500 (95–240) 275 (31)
460 600–700

PLP34120U44ASARE10

 (4) 3/0–500 (95–240) 275 (31)
460 900

PLP34120U44ASARE10

 (4) 3/0–500 (95–240) 275 (31)

Normal Duty, Load Side

Power Terminal Wire Range and Torque Requirements, Normal Duty, Load Side

Voltage hp Load, Enclosed Drive Only
(T1, T2, T3)		 Load with Bypass (T1, T2, T3)
Wire Range
AWG (mm2)		 Torque
lb-in. (N•m)		 Wire Range
AWG (mm2)		 Torque
lb-in. (N•m)
208/230 1-7.5 14–6 (2.5–16) 15 (1.7) 14–10 (2.5–6) 15 (1.7)
208/230 10 14–10 (2.5–6) 22 (2.5) 14–8 (2.5–10) 15 (1.7)
8–2 (10–35) 40 (4.5) 14–8 (2.5–10) 15 (1.7)
208/230 15 14–10 (2.5–6) 22 (2.5) 14–4 (2.5–25) 44 (5)
8–2 (10–35) 40 (4.5) 2 (35) 70 (8)
208/230 20 6–2 (16–35) 44 (5) 14–4 (2.5–25) 44 (5)
1–1/0 (35–50) 97 (11) 2 (35) 70 (8)
208/230 25 6–2 (16–35) 44 (5) 10–2 (6–35) 75 (9)
1–1/0 (35–50) 97 (11) 10–2 (6–35) 75 (9)
208/230 30 6–2 (16–35) 44 (5) 6–3/0 (16–95) 200 (22.5)
1–1/0 (35–50) 97 (11) 6–3/0 (16–95) 200 (22.5)
208/230 40–50 4–1/0 (25–50) 88 (10) 6–3/0 (16–95) 200 (22.5)
2/0–300 (70–150) 159 (18) 6–3/0 (16–95) 200 (22.5)
230 60 4–1/0 (25–50) 88 (10) * *
2/0–300 (70–150) 159 (18) * *
460 1–10 14–6 (2.5–16) 15 (1.7) 14–10 (2.5–6) 15 (1.7)
460 15 14–6 (2.5–16) 15 (1.7) 14–8 (2.5–10) 22.1 (2.5)
460 20 14–10 (2.5–6) 22 (2.5) 14–8 (2.5–10) 22.1 (2.5)
8–2 (10–35) 40 (4.5) 14–8 (2.5–10) 22.1 (2.5)
460 25–30 14–10 (2.5–6) 22 (2.5) 14–4 (2.5–25) 44 (5)
8–2 (10–35) 40 (4.5) 2 (35) 70 (8)
460 40 6–2 (16–35) 44 (5) 14–4 (2.5–25) 44 (5)
1–1/0 (35–50) 97 (11) 2 (35) 70 (8)
460 50 6–2 (16–35) 44 (5) 10–2 (6–35) 75 (9)
1–1/0 (35–50) 97 (11) 10–2 (6–35) 75 (9)
460 60 6–2 (16–35) 44 (5) 6–3/0 (16–95) 200 (22.5)
1–1/0 (35–50) 97 (11) 6–3/0 (16–95) 200 (22.5)
460 75–100 4–1/0 (25–50) 88 (10) 6–3/0 (16–95) 200 (22.5)
2/0–300 (70–150) 159 (18) 6–3/0 (16–95) 200 (22.5)
460 125 4–1/0 (25–50) 88 (10) 4–1/0 (25–50) 88 (10)
2/0–300 (70–150) 159 (18) 2/0–300 (70–150) 159 (18)
460 150–250 (2) 4–500 (25–240) 500 (56.5) (2) 4–500 (25–240) 500 (56.5)
460 300–500 (3) 4–500 (25–240) 500 (56.5) * *
460 600–700 (6) 3/0–750 (95–400) 550 (62) * *
460 900 (8) 3/0–750 (95–400) 550 (62) * *

Heavy Duty, Line Side

Power Terminal Wire Range and Torque Requirements, Heavy Duty, Line Side

Voltage hp Circuit Breaker Line (L1, L2, L3)
Wire Range
AWG (mm2)		 Torque
lb-in. (N•m)
208/230 1

HLL36015LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
208/230 2

HLL36015LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
208/230 3

HLL36025LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
208/230 5

HLL36040LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
208/230 7.5

HLL36060LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
208/230 10

HLL36070LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
208/230 15

HLL36090LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
208/230 20

HLL36110LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
208/230 25

HLL36125LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
208/230 30

HLL36125LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
230 40

JLL36225LU

 4–4/0 (25–95) 225 (25)
230 50

JLL36250LU

 4–4/0 (25–95) 225 (25)
460 1

HLL36015LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 2

HLL36015LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 3

HLL36015LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 5

HLL36020LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 7.5

HLL36025LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 10

HLL36035LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 15

HLL36050LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 20

HLL36060LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 25

HLL36080LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 30

HLL36100LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 40

HLL36125LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 50

HLL36150LU

 14–10 (2.5–6) 50 (6)
8–3/0 (10–95) 120 (14)
460 60

JLL36175LU

 4–4/0 (25–95) 225 (25)
460 75

JLL36200LU

 4–4/0 (25–95) 225 (25)
460 100

JLL36250LU

 4–4/0 (25–95) 225 (25)
460 125–200

LLP36400U31X

 (2) 2/0–500 (70–240) 275 (31)
460 250

LLP36600U31X

 (2) 2/0–500 (70–240) 275 (31)
460 300

LLP36600U31X

 (2) 2/0–500 (70–240) 275 (31)
460 400

PLP34080SARE10

 (3) 3/0–500 (95–240) 275 (31)
460 500

PLP34100U44ASARE10

 (3) 3/0–500 (95–240) 275 (31)
460 600–700

PLP34120U44ASARE10

 (4) 3/0–500 (95–240) 275 (31)

Heavy Duty, Load Side

Power Terminal Wire Range and Torque Requirements, Heavy Duty, Load Side

Voltage hp Load, Enclosed Drive Only (T1, T2, T3) Load with Bypass (T1, T2, T3)
Wire Range
AWG (mm2)		 Torque
lb-in. (N•m)		 Wire Range
AWG (mm2)		 Torque
lb-in. (N•m)
208/230 1–5 14–6 (2.5–16) 15 (1.7) 14–10 (2.5–6) 15 (1.7)
208/230 7.5 14–6 (2.5–16) 22 (2.5) 14–8 (2.5–10) 15 (1.7)
8–2 (10–35) 40 (4.5) 14–8 (2.5–10) 15 (1.7)
208/230 10 14–10 (2.5–6) 22 (2.5) 14–4 (2.5–25) 44 (5)
8–2 (10–35) 40 (4.5) 2 (35) 70 (8)
208/230 15 6–2 (16–35) 44 (5) 14–4 (2.5–25) 44 (5)
1–1/0 (35–50) 97 (11) 2 (35) 70 (8)
208/230 20 6–2 (16–35) 44 (5) 10–2 (6–35) 75 (9)
1–1/0 (35–50) 97 (11) 10–2 (6–35) 75 (9)
208/230 25 6–2 (16–35) 44 (5) 6–3/0 (16–95) 200 (22.5)
1–1/0 (35–50) 97 (11) 6–3/0 (16–95) 200 (22.5)
208/230 30–40 4–1/0 (25–50) 88 (10) 6–3/0 (16–95) 200 (22.5)
2/0–300 (70–150) 159 (18) 6–3/0 (16–95) 200 (22.5)
230 50 4–1/0 (25–50) 88 (10) 6–3/0 (16–95) 200 (22.5)
2/0–300 (70–150) 159 (18) 6–3/0 (16–95) 200 (22.5)
460 1–7.5 14–6 (2.5–16) 15 (1.7) 14–10 (2.5–6) 15 (1.7)
460 10 14–6 (2.5–16) 15 (1.7) 14–8 (2.5–10) 22.1 (2.5)
460 15 14–10 (2.5–6) 22 (2.5) 14–8 (2.5–10) 22.1 (2.5)
8–2 (10–35) 40 (4.5) 14–8 (2.5–10) 22.1 (2.5)
460 20 14–10 (2.5–6) 22 (2.5) 14–4 (2.5–25) 44 (5)
8–2 (10–35) 40 (4.5) 2 (35) 70 (8)
460 25–30 6–2 (16–35) 44 (5) 14–4 (2.5–25) 44 (5)
1–1/0 (35–50) 97 (11) 2 (35) 70 (8)
460 40 6–2 (16–35) 44 (5) 10–2 (2.5–35) 75 (9)
1–1/0 (35–50) 97 (11) 10–2 (2.5–35) 75 (9)
460 50 6–2 (16–35) 44 (5) 6–3/0 (16–95) 200 (22.5)
1–1/0 (35–50) 97 (11) 6–3/0 (16–95) 200 (22.5)
460 60–75 4–1/0 (25–50) 88 (10) 6–3/0 (16–95) 200 (22.5)
2/0–300 (70–150) 159 (18) 6–3/0 (16–95) 200 (22.5)
460 100 4–1/0 (25–50) 88 (10) 4–1/0 (25–50) 88 (10)
2/0–300 (70–150) 159 (18) 2/0–300 (70–150) 159 (18)
460 125–200 (2) 4–500 (25–240) 500 (56.5) (2) 4–500 (25–240) 500 (56.5)
460 250–400 (3) 4–500 (25–240) 500 (56.5) * *
460 500–600 (6) 3/0–750 (95–400) 550 (62) * *
460 700 (8) 3/0–750 (95–400) 550 (62) * *

Grounding Bar and Lugs

Grounding Bar Wire Range and Torque Requirements

Voltage hp (Normal Duty) Grounding Bar and Grounding Lugs
Wire Range AWG (mm2) Torque lb-in. (N•m)
208/230 1–60 14–10 (2.5–6) 20 (2.25)
8 (10) 25 (2.8)
6–4 (16–25) 35 (4)
460 1–125 14–10 (2.5–6) 20 (2.25)
8 (10) 25 (2.8)
6–4 (16–25) 35 (4)
460 150–900 8–250 (10–120) 200 (22.5)

Service Entrance

Service Entrance Wire Range and Torque Requirements

Voltage hp Main Neutral Ground with 3R Option
Wire Range
AWG (mm2)		 Torque
lb-in. (N•m)		 Wire Range
AWG (mm2)		 Torque
lb-in. (N•m)
208/230 1–40 12–1/0 Al (4–50 Al) 75 (8.5) 12–1/0 Al (4–50 Al) 50 (5.6)
14-1/0 Cu (2.5–50 Cu) 75 (8.5) 14-1/0 Cu (2.5–50 Cu)
460 1–60 12–1/0 Al (4–50 Al) 75 (8.5) 12–1/0 Al (4–50 Al) 50 (5.6)
14-1/0 Cu (2.5–50 Cu) 75 (8.5) 14-1/0 Cu (2.5–50 Cu)
230 50–60 4–300 (25–150) 250 (120) 8 (10) 40 (4.5)
6–4 (16–25) 45 (5.1)
460 75–125 4–300 (25–100) 250 (120) 8 (10) 40 (4.5)
6–4 (16–25) 45 (5.1)

Control Wiring

Connect the control wiring to terminal block TB1. The control terminals are rated
250 V, 12 A. Refer to Wire Sizes and Tightening Torque For Terminal Block TB1 for wire sizes and tightening torques.

Wire Sizes and Tightening Torque For Terminal Block TB1

Control Terminals Input/Output Speed Reference Wire Cross Section Other Wire Cross Section Tightening Torque
lb-in. (N•m)
Minimum*
AWG (mm2)		 Maximum
AWG (mm2)		 Minimum*
AWG (mm2)		 Maximum
AWG (mm2)
All terminals 20 (0.5) 12 (2.5) 18 (0.82) 12 (2.5) one-wire
16 (1.5) two-wire		 4.4 (0.5)

TB1 User Terminal Connections

Function Terminal
Customer interlock (120 Vac) (+) 1
Customer interlock (120 Vac) 2
Customer interlock, bypass (120 Vac) (+) 1
Customer interlock, bypass (120 Vac) 2A
Auto mode remote start 3 4
AFC run status (N.C.) 5 7
AFC run status (N.O.) 6 7
AFC trip status (N.C.) 8 10
AFC trip status (N.O.) 9 10
4–20 mA (0-10 V) speed reference (common) 11
4–20 mA (0-10 V) speed reference (+) 12
4–20 mA (0-10 V) speed reference SHLD/GRD 13
4–20 mA DC output speed SHLD/GRD 14
4–20 mA DC output speed (+) 15
4–20 mA DC output speed (common) 16
Auto mode status (N.O.) 17 18
Bypass status (N.C.) 19 21
Bypass status (N.O.) 20 21
150 VA fused (3 A) (+) 22
150 VA fused (3 A) (neutral) 23
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