Programming and Setup

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Read and understand the precautions in bulletin NHA60269, Drives Systems Installation and Maintenance, before performing any procedures in this bulletin. Failure to follow these instructions will result in death or serious injury.

Factory Settings

If the power converter has been replaced or reset to the factory settings, you may need to adjust some parameter values. Parameter settings are included in the documentation provided with the equipment.

Adjusting the PowerPacT™ Circuit Breaker Trip Settings

Some circuit breakers have trip settings that may need adjustment according to the application and motor type. For more information on trip setting adjustment, refer to the circuit breaker instruction bulletin provided with the equipment, or available for download from the Technical Library at www.se.com/us/en.

PowerPacT J FLA and Im Dial

Overload Relay Adjustment

Always verify that the overload relay setting does not exceed the motor full load current or rated power converter current found on the nameplate, whichever is less.

Overload Relay Adjustment Range for Full-Voltage Bypass Operation provides the adjustment range for overload relays according to horsepower rating and voltage. Contact Schneider Electric if the adjustment range does not meet the intended application.

Overload Relay Adjustment Range for Full-Voltage Bypass Operation

hp	208 V	230 V	460 V
1	4–6	4–6	1.6–2.5
2	5.5–8	5.5–8	2.5–4
3	9–13	9–13	4–6
5	12–18	12–18	5.5–8
7.5	23–32	17–24	9–13
10	37–50	23–32	12–18
15	48–65	37–50	17–24
20	63–80	48–65	23–32
25	80–104	55–70	30–40
30	90–150	60–100	30–40
40	—	90–150	48–65
50	—	90–150	55–70
60	—	*	60–100
75	—	—	60–100
100	—	—	90–150
125	—	—	132–220
150	—	—	132–220
200	—	—	200–330
250	—	—	200–330

Programming Access with Type 3R Enclosure

DANGER
hazard of electric shock, explosion, or arc flash Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA® 70E® Standard for Electrical Safety in the Workplace®, NOM-029-STPS – Maintenance of Electrical Installations in the Workplace, or CSA Z462 or local equivalent. This equipment must only be installed and serviced by qualified electrical personnel. Turn off all power supplying this equipment before working on or inside equipment. Always use a properly rated voltage sensing device to confirm power is off. Replace all devices, doors, and covers before turning on power to this equipment. Failure to follow these instructions will result in death or serious injury.

DANGER

hazard of electric shock, explosion, or arc flash

Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA® 70E® Standard for Electrical Safety in the Workplace®, NOM-029-STPS – Maintenance of Electrical Installations in the Workplace, or CSA Z462 or local equivalent.
This equipment must only be installed and serviced by qualified electrical personnel.
Turn off all power supplying this equipment before working on or inside equipment.
Always use a properly rated voltage sensing device to confirm power is off.
Replace all devices, doors, and covers before turning on power to this equipment.

Failure to follow these instructions will result in death or serious injury.

Type 3R enclosures come with a remote keypad and cable inside the enclosure. To program the process drive with this equipment:

Remove all power from the enclosed drive.
Turn the circuit breaker and handle assembly to the Off position and open the enclosure door.
Test for the absence of voltage.

NOTE: Verify that the voltage tester is functioning properly before and after testing for the absence of voltage.
Remove the remote keypad and cable from the enclosure.
Connect the remote keypad and cable to the drive.
Route the keypad cable between the bottom enclosure flange and the bottom of the door flange. See Routing the Remote Keypad on Floor Standing Enclosures and Routing the Remote Keypad on Wall Mounted Enclosures.
Close and secure the enclosure door. Ensure that the keypad cable is not pinched by the door.
Close the disconnect means.
Program the drive with the keypad.
When programming is complete, remove all power then test for the absence of voltage.
Open the enclosure door and remove the remote keypad cable from the drive.
Place the remote keypad and cable inside the enclosure. Do not leave the remote keypad in the bottom of the enclosure.
Close and secure the enclosure door.