Replacement Parts and Maintenance

Replacement Parts

Schneider Electric provides a limited number of replacement parts for the ATV980 Process drive. Before replacing any parts, consult your Schneider Electric sales representative. Replacement parts must be installed by qualified personnel familiar with the equipment being replaced.

NOTE: Shading designates replacement parts that are only available through Schneider Electric Services. Contact Schneider Electric for these parts.

Replacement Parts

Description	Catalog Number
Profinet I/O⁽¹⁾	VW3A3627
Profibus DP⁽¹⁾	VW3A3607
CANopen 2XRJ45⁽¹⁾	VW3A3608
DeviceNet ⁽¹⁾	VW3A3609
CANopen SUB-D9⁽¹⁾	VW3A3618
CANopen open style with screw terminals⁽¹⁾	VW3A3628
Extended I/O module⁽¹⁾	VW3A3203
Extended relay module⁽¹⁾	VW3A3204
Bacnet MS/TP	VW3A3725
EtherCat	VW3A3601
AC coil for LC1F150	LX1FF095
AC coil for LC1F185	LX1FG095
AC coil for LC1F225 (precharge contactor)	LX1FG187
AC coil for LC1F265	LX1FH1272
AC coil for LC1F330	LX1FH1272
AC coil for LC1F400	LX1FJ110
Pilot light, red Power On	ZB5AV04 Red pilot light head
	ZB5AV6 Mounting collar with light module
	ZB5AW0G15 25501-00004 LED
	65170-166-24 Power On legend plate
	ZBZ32 Legend plate holder
Pilot light, yellow Auto Mode Tripped	ZB5AV05 Amber pilot light head
	ZB5AV6 Mounting collar with light module
	ZB5AW0G15 25501-00005 LED
	65170-166-39Trip legend plate or 65170-166-08 Auto legend plate
	ZBZ32 Legend plate holder
Pilot light, green AFC Run	ZB5AV03 Green pilot light head
	ZB5AV6 Mounting collar with light module
	ZB5AW0G15 25501-00005 LED
	65170-166-42 AFC Run legend plate
	ZBZ32 Legend plate holder
Pilot light mounting collar with light module	ZB5AV6
Pilot light mounting collar with light module, and 1 N.O. and 1 N.C. contact for p-t-t	ZB5AW065
Hand-Off-Auto selector switch assembly	ZB5AD3 Three-position selector switch
	ZB5AZ009 Mounting collar
	(2) ZBE205 Contact blocks (1 N.C. and 1 N.O.)
	65170-166-17 Hand-Off-Auto legend plate
	ZBZ32 Legend plate holder
Speed potentiometer	ATVPOT25K Speed potentiometer assembly
Stop/Start push buttons	ZB5AA2 Black push button
	ZB5AA4 Red push button
	ZB5AZ101 Mounting collar w/ contact block (1 N.O.)
	ZB5AZ102 Mounting collar w/ contact block (1 N.C.)
	65170-166-31 Start legend plate
	65170-166-09 Stop legend plate
	(2) ZBZ32 Legend plate holders
Enclosure grill filter, 270 mm x 250 mm 460 V / 150–250 hp ND, 125–200 hp HD	NSYCAF223
Power electronic fan kit, 48 Vdc 460 V / 150–900 hp ND 125–700 hp HD	VX5VPM001
Enclosure door fan, 270 mm x 250 mm, 48 Vdc 460 V / 150–900 hp ND 125–700 hp HD	VX5VPM003
Door fan, 320 mm x 320 mm (when supplied)	11677154055*
Door fan filter, 320 mm x 320 mm, pack of 5	18611600037*
Roof fan, 470 mm x 470 mm (when supplied)	11681152055*
Roof fan filter, 470 mm x 470 mm, pack of 20	18611600039*
Advanced drive keypad (not suitable for installation outdoors)	VW3A1111
Remote keypad adapter (not suitable for installation outdoors)	VW3A1112
Zelio USB Cable	SR2USB01
ATV900 control block, all ratings*	VX4B900100
RFI filter board, 460 V /150–900 hp ND 125–700 hp HD	VX4FPMC1180N4
Inverter board, 460 V / 150 hp (110 kW)	VX4IPMC11NSCN4
Inverter board, 460 V / 200 hp (132 kW)	VX4IPMC13NSCN4
Inverter board, 460 V / 250 hp (160 kW)	VX4IPMC16NSCN4
Power board, 460 V / 150–900 hp ND, 125–700 hp HD	VX4PPMC1180N4
Supply board, 460 V / 110–630 kW 460 V / 150–900 hp ND, 125–700 hp HD	VX4XPAMC1180N4
Connection cables, CMP6 to CMI1	VX5XPM001
DC supply for fans, 48 Vdc	VX5XPM002
Inverter Brick 460 V / 150–250 hp	VX5IBPMC1116NSCN4
Rectifier Brick 460 V / 150–250 hp	VX5RBPMC1116NSCN4
Fuse set, 3 pcs, 250 A, URD30 460 V / 125 hp HD, 150 hp ND, 250 hp HD, 300 hp ND	VX5FUPM0250
Fuse set, 3 pcs, 315 A, URD30 460 V / 150 hp HD, 200 hp ND, 300 hp HD, 400 hp ND, 500 hp HD, 600 hp ND	VX5FUPM0315
Fuse set, 3 pcs, 350 A, URD30 460 V / 200 hp HD, 250 hp ND, 400 hp HD, 500 hp ND, 600 hp HD, 700 hp ND, 700 hp HD, 900 hp ND	VX5FUPM0350
Primary control fuses standard 460 V, Type 1 and 12*	25430-20100Bussman FNQ-R-1* (no bypass 125 hp and lower, bypass 15 hp and lower) 25430-20250Bussman FNQ-R-2–1–2* (bypass 20–125 hp) 25430-20320Bussman fuse FNQ-R-3-2-10.* (any 150–500 hp) 25430-20700Bussman fuse FNQ-R-7*(any 600–900 hp)
Secondary control fuses standard 460 V, Type 1 and 12*	25430-20140Bussman fuse FNQ-R-1-4-10.* (no bypass 125 hp and lower, bypass 15 hp and lower) 25430-20350Bussman fuse FNQ-R-3-1-2.* (bypass 20–125 hp) 25430-20400Bussman fuse FNQ-R-4.* (any 150–250 hp) 25430-20700Bussman fuse FNQ-R-7.* (any 300–500 hp) 25430-21000Bussman fuse FNQ-R-10.* (any 600–900 hp)
Primary control fuses standard 460 V with Mod K14 (additional 150 VA), Type 1 and 12*	25430-20250 Bussman fuse FNQ-R-2-1-2.* (no bypass 125 hp and lower, bypass 15 hp and lower) 25430-20320Bussman fuse FNQ-R-3–2–10(any 150–250 hp and 900 hp) 25430-20500Bussman fuse FNQ-R-5. (bypass 20–125 hp) 25430-20700Bussman fuse FNQ-R-7(any 300–500 hp) 25430-21000Bussman fuse FNQ-R-10(any 600–900 hp)
Secondary control fuses standard 460 V with Mod K14 (additional 150 VA), Type 1 and 12*	25430-20350Bussman fuse FNQ-R-3-1-2.* (no bypass 125 hp and lower, bypass 15 hp and lower) 25430-20400Bussman fuse FNQ-R-4.(any 150–250 hp) 25430-20700Bussman fuse FNQ-R-7.(any 300–500 hp) 25430-21000Bussman fuse FNQ-R-10.(any 600–900 hp) 25430-20500 Bussman fuse FNQ-R-5.(900 hp)

Maintenance Intervals

Recommended Maintenance Intervals

Component	Interval:*
Component	In Operating Hours	In Years
Power part fan	35,000	4
Enclosure door fan	35,000	4
Filter mats	—	Clean once every six months, replace all every four years.

Electronic Door Interlock

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Read and understand the instructions in bulletin NHA60269, Drives Systems Installation and Maintenance, before performing any procedures in this bulletin. Failure to follow these instructions will result in death or serious injury.

DANGER
hazard of electric shock, explosion, or arc flash Read and understand this manual before installing or operating the enclosed drive. Installation, adjustment, repair, and maintenance must be performed by qualified personnel. The user is responsible for compliance with national and local electrical codes with respect to grounding of all equipment. DO NOT short across terminals PA/+ and PC/- or across the DC bus capacitors. Many parts of this equipment, including the printed circuit boards, operate at the line voltage. DO NOT TOUCH. Use only electrically insulated tools. DO NOT touch unshielded components or terminal strip screw connections with voltage present. Motors can generate voltage when the shaft is rotated. Before performing any type of work on the drive system, block the motor shaft to prevent rotation. Before servicing the equipment: Disconnect the power, including the external control power that may be present. Always use a properly rated voltage sensing device to confirm power is off.. Place a “DO NOT TURN ON” label on all power disconnects. Lock all power disconnects in the opened position. WAIT 15 MINUTES to allow the DC bus capacitors to discharge. Then follow the “DC Bus Voltage Measurement Procedure” and “DC Bus Voltage Measurement Procedure for Altivar Process 660/680/960/980” in bulletin NHA60269, Drives Systems Installation and Maintenance, to verify that the DC voltage is less than 42 V. The drive LED is not an indicator of the absence of DC bus voltage. Before applying voltage to the drive system: If the mains input terminals and the motor output terminals have been grounded, remove the ground on the mains input terminals and the motor output terminals. Replace all devices, doors, and covers before turning on power to this equipment or starting and stopping the drive. Failure to follow these instructions will result in death or serious injury.

DANGER

hazard of electric shock, explosion, or arc flash

Read and understand this manual before installing or operating the enclosed drive. Installation, adjustment, repair, and maintenance must be performed by qualified personnel.
The user is responsible for compliance with national and local electrical codes with respect to grounding of all equipment.
DO NOT short across terminals PA/+ and PC/- or across the DC bus capacitors.
Many parts of this equipment, including the printed circuit boards, operate at the line voltage. DO NOT TOUCH. Use only electrically insulated tools.
DO NOT touch unshielded components or terminal strip screw connections with voltage present.
Motors can generate voltage when the shaft is rotated. Before performing any type of work on the drive system, block the motor shaft to prevent rotation.
Before servicing the equipment:
Disconnect the power, including the external control power that may be present.
Always use a properly rated voltage sensing device to confirm power is off..
Place a “DO NOT TURN ON” label on all power disconnects.
Lock all power disconnects in the opened position.
WAIT 15 MINUTES to allow the DC bus capacitors to discharge. Then follow the “DC Bus Voltage Measurement Procedure” and “DC Bus Voltage Measurement Procedure for Altivar Process 660/680/960/980” in bulletin NHA60269, Drives Systems Installation and Maintenance, to verify that the DC voltage is less than 42 V. The drive LED is not an indicator of the absence of DC bus voltage.
Before applying voltage to the drive system:
If the mains input terminals and the motor output terminals have been grounded, remove the ground on the mains input terminals and the motor output terminals.
Replace all devices, doors, and covers before turning on power to this equipment or starting and stopping the drive.

Failure to follow these instructions will result in death or serious injury.

Electronic door interlocks, when provided, electrically lock the enclosure doors when control power is present. See Electronic Door Interlocks. Electronic door interlocks are provided on a door that cannot be interlocked with a through-the-door disconnect handle, such as on a multi-door enclosed drive. A door switch on the main door, when closed, allows the electronic locks to engage.

To open the doors, turn the circuit breaker off.

To engage the electronic door interlock, close all doors and turn the circuit breaker on. Turning on the circuit breaker with a door open will cause the circuit breaker to trip.

Electronic Door Interlocks

Servicing the Front Fan Filters

DANGER
hazard of electric shock, explosion, or arc flash Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA® 70E® Standard for Electrical Safety in the Workplace®, NOM-029-STPS – Maintenance of Electrical Installations in the Workplace, Safety Conditions, or CSA Z462 or local equivalent. This equipment must only be installed and serviced by qualified electrical personnel. Turn off all power supplying this equipment before working on or inside equipment. Always use a properly rated voltage sensing device to confirm power is off. Replace all devices, doors, and covers before turning on power to this equipment. Failure to follow these instructions will result in death or serious injury.

DANGER

hazard of electric shock, explosion, or arc flash

Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA® 70E® Standard for Electrical Safety in the Workplace®, NOM-029-STPS – Maintenance of Electrical Installations in the Workplace, Safety Conditions, or CSA Z462 or local equivalent.
This equipment must only be installed and serviced by qualified electrical personnel.
Turn off all power supplying this equipment before working on or inside equipment.
Always use a properly rated voltage sensing device to confirm power is off.
Replace all devices, doors, and covers before turning on power to this equipment.

Failure to follow these instructions will result in death or serious injury.

The ATV680 process drive includes filtered forced air ventilation that prevents excess dust or debris from entering the enclosure. The filters require periodic maintenance and replacement. Replacement or cleaning of filters is suggested once every six months at a minimum, but the frequency may increase depending on a number of environmental factors. Select a maintenance cycle that is appropriate for your installation conditions.

Remove all power from the enclosed drive.
Turn the circuit breaker and handle assembly to the Off position and open the enclosure door.
Test for the absence of voltage.

NOTE: Verify that the voltage tester is functioning properly before and after testing for the absence of voltage.
Verify that the voltage tester is functioning properly before and after testing for the absence of voltage.
Unlock the air outlet grill with a flat head screwdriver and lift the grill to the top. See Changing Front Filters.
Remove the grill and filter mat. Discard the filter mat.
Press the new filter mat and air outlet grill into the cutout until the grill locks with an audible noise.

Changing Front Filters

Replacing the Door Fans

DANGER
hazard of electric shock, explosion, or arc flash Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA® 70E® Standard for Electrical Safety in the Workplace®, NOM-029-STPS – Maintenance of Electrical Installations in the Workplace, Safety Conditions, or CSA Z462 or local equivalent. This equipment must only be installed and serviced by qualified electrical personnel. Turn off all power supplying this equipment before working on or inside equipment. Always use a properly rated voltage sensing device to confirm power is off. Replace all devices, doors, and covers before turning on power to this equipment. Failure to follow these instructions will result in death or serious injury.

DANGER

hazard of electric shock, explosion, or arc flash

Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA® 70E® Standard for Electrical Safety in the Workplace®, NOM-029-STPS – Maintenance of Electrical Installations in the Workplace, Safety Conditions, or CSA Z462 or local equivalent.
This equipment must only be installed and serviced by qualified electrical personnel.
Turn off all power supplying this equipment before working on or inside equipment.
Always use a properly rated voltage sensing device to confirm power is off.
Replace all devices, doors, and covers before turning on power to this equipment.

Failure to follow these instructions will result in death or serious injury.

Remove all power from the enclosed drive.
Turn the circuit breaker and handle assembly to the Off position and open the enclosure door.
Test for the absence of voltage.

NOTE: Verify that the voltage tester is functioning properly before and after testing for the absence of voltage.
Remove the grounding cable and disconnect the fan’s power supply. See Removing the Door Fan.
Remove two screws, lift the grill from the fan, and remove the fan from the housing. Discard the fan but save the grill and screws to reinstall with the new fan.
Position the new fan so that the direction arrows point to the fan housing. Affix the fan and grill to the housing using the two screws. See Installing the New Door Fan.
Reconnect the fan’s power supply and the grounding cable.

Removing the Door Fan

Installing the New Door Fan

Replacing the Power Fan

DANGER
hazard of electric shock, explosion, or arc flash Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA® 70E® Standard for Electrical Safety in the Workplace®, NOM-029-STPS – Maintenance of Electrical Installations in the Workplace, Safety Conditions, or CSA Z462 or local equivalent. This equipment must only be installed and serviced by qualified electrical personnel. Turn off all power supplying this equipment before working on or inside equipment. Always use a properly rated voltage sensing device to confirm power is off. Replace all devices, doors, and covers before turning on power to this equipment. Failure to follow these instructions will result in death or serious injury.

DANGER

hazard of electric shock, explosion, or arc flash

Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA® 70E® Standard for Electrical Safety in the Workplace®, NOM-029-STPS – Maintenance of Electrical Installations in the Workplace, Safety Conditions, or CSA Z462 or local equivalent.
This equipment must only be installed and serviced by qualified electrical personnel.
Turn off all power supplying this equipment before working on or inside equipment.
Always use a properly rated voltage sensing device to confirm power is off.
Replace all devices, doors, and covers before turning on power to this equipment.

Failure to follow these instructions will result in death or serious injury.

To replace the power fan on 150 hp devices and higher, see Installing the Power Fan:

Remove all power from the enclosed drive.
Turn the circuit breaker and handle assembly to the Off position and open the enclosure door. See Installing the Power Fan, Step 1.
Test for the absence of voltage.
Verify that the voltage tester is functioning properly before and after testing for the absence of voltage.
If the motor fan has a protective cover, remove the three screws attaching the cover to the fan housing. See Installing the Power Fan, Step 1.
Disconnect the power cable from the fan and the protective cover. Loosen the Torx® screw from the cover. See Installing the Power Fan, Steps 2 and 3.
Swivel the fan cover forward and remove it. Press the power cable, including the grommet, through the middle hole in the fan cover. Remove the fan cover. See Installing the Power Fan, Step 3.
Loosen the two M6 Torx® screws at the fan housing. See Installing the Power Fan, Step 4.
After loosening the Torx® screws, pull the fan to the front. See Installing the Power Fan, Step 5.
Install the new fan by following the preceding steps in reverse order. Secure the fan with the two M6 Torx® screws. Torque the screws to 49 lb-in. (5.5 N•m).

Installing the Power Fan

Technical Support

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