80459-641-01, Rev. 10

Operation

Included in this section are the pre-operation checklist and energizing procedures.

Pre-operation Checklist

To help ensure proper operation of the MCC, check the items listed below before energizing the MCC:

  1. Complete the maintenance procedures beginning in Maintaining the MCC and continuing up to Insulation Test. This initial maintenance is necessary to detect any shipping damage or loose connections. Do not energize the MCC until initial maintenance is complete.

    NOTE:

    The following maintenance procedures are not necessary before energizing the MCC for the first time: Stab Assemblies, Starter Contacts, and Barriers/Insulators.

  2. Perform an insulation test on the MCC (see Insulation Test).

  3. If the MCC is equipped with ground fault protection, properly adjust and test, the ground fault protective device before energizing.

    Pre-operation Check

  4. Remove all blocks or other temporary holding means from the electrical devices.

  5. Remove any secondary shunt bars from the current transformers. Do not operate a current transformer with its secondary open-circuited.

  6. Manually exercise all switches, circuit breakers, and other operator mechanisms to help ensure that they are properly aligned and operate freely.

  7. Electrically exercise all electrically-operated switches, circuit breakers and other mechanisms (but not under load) to help ensure that the devices operate properly. An auxiliary source of control power may be required.

  8. Verify proper interval and contact operation of the timers.

  9. Verify that proper overload units are installed by checking the overload selection tables against motor full load current. MotorLogic, TeSys T, TeSys Tera and IEC overload relays (if supplied) do not require thermal units but are set at the lowest setting at the factory.

  10. Verify that all load and remote-control connections have been made and that they agree with the wiring diagrams provided.

  11. Verify that all ground connections are made properly.

  12. Install the covers and close the doors; verify all fasteners are properly tightened; verify all mechanism interlocks function.

For arc-rated applications:

  1. Verify that lifting angles have been removed from all sections in the lineup.

  2. Verify that the proper top plate assembly has been installed per the provided instructions.

  3. Verify that over-current protection device (OCPD) settings meet the requirements outlined in this document before applying power.

  4. Verify that the required clearances from obstructions above and around the equipment have been met per the requirements outlined in this document.

For ArcBlok 1200 mains:

  1. Verify all incoming power cables are properly installed and secured:

    1. Cable lacing is complete per instructions starting on Incoming Cable Lacing Instructions—ArcBlok 1200 Line-side Isolation Cable Vault.

    2. The damper and two springs on the cable vault rear panel are installed and functioning properly.

    3. Closing plates are installed with conduit.

    4. The space between conductors and conduit is sealed with duct seal putty.

  2. Verify all ArcBlok 1200 and cable vault covers are replaced and secured correctly.

For ArcBlok 2500 mains:

  1. Verify all incoming power cables are properly installed and secured:

    1. Cable lacing is complete per instructions starting on Incoming Cable Lacing Instructions—ArcBlok 2500 Line-side Isolation Cable Vault.

    2. Closing plates are installed with conduit.

    3. The space between conductors and conduit is sealed with duct seal putty.

  2. Verify all ArcBlok 2500 and cable vault covers are replaced and secured correctly.

Energizing the MCC

DANGER
Hazard of Electric Shock, Explosion, or Arc Flash
  • Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E, NOM-029-STPS, CSA Z462, or local equivalent.
  • This equipment must only be installed and serviced by qualified electrical personnel.
  • Turn off all power supplying this equipment before working on or inside equipment.
  • Always use a properly rated voltage sensing device to confirm power is off.
  • Replace all devices, doors, and covers before turning on power to this equipment.
  • Review the Pre-operation Checklist, ensuring that all items check out.
Failure to follow these instructions will result in death or serious injury.
NOTE: If an electrical fault is experienced, do not attempt to re-energize the MCC. Please refer to Maintenance After an Electrical System Event Has Occurred.

To energize the MCC:

  1. Review the Pre-operation Checklist before energizing.

  2. Turn off all downstream loads, including distribution equipment and other devices that are remote from the MCC.

  3. Verify that all barriers, doors, and covers are closed before energizing the equipment.

  4. Energize the equipment in sequence, starting with the main, the feeder units next, and then the motor starter units.

  5. With all barriers in place and all unit doors closed and latched, turn on the units with a firm, positive motion.

  6. After all disconnects are closed, loads such as lighting circuits, starters, contactors, heaters, and motors may be energized.

QR Code is a registered trademark of DENSO WAVE INCORPORATED in Japan and other countries.

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