Mag-Gard™ Motor Circuit Protector

Class 680, 685

Mag-Gard Motor Circuit Protector

Instantaneous trip magnetic only circuit breakers have a single adjustment which simultaneously sets the magnetic trip level of each individual pole. Mag-Gard circuit breakers comply with NEC® requirements for providing motor circuit protection when installed as part of a UL Listed combination controller having motor overload protection. Interrupting ratings are established for these UL Recognized Components only when they are used in combination with motor starters with properly sized overload relays and contactors.

Mag-Gard circuit breakers will accept the same lugs and accessories as equivalent thermal-magnetic circuit breakers.

Magnetic-Only  GJL Circuit Breakers, 400 A, 600 Vac, 50/60 Hz [1]

Ampere Rating

Adjustable [2]
Trip Range

Cat. No.
3P Only

GJL [3]

  3

9–33 A

GJL36003M01

  7

21–77 A

GJL36007M02

 15

45–165 A

GJL36015M03

 30

90–330 A

GJL36030M04

 50

150–550 A

GJL36050M05

 75

225–825 A

GJL36075M06

note

Each ampere rating can be ordered with any designated trip range for the frame by adding the proper suffix to the catalog numbers.

GJL MCP Selection

Adjustable instantaneous-trip circuit breakers are intended for use in combination with motor starters with overload relays for the protection of motor circuits from short circuits. Other specific applications include rectifiers and resistance welders. These circuit breakers contain a magnetic trip element in each pole with the trip point adjustable from the front. Interrupting ratings are determined by testing the instantaneous-trip circuit breakers in combination with a contactor and overload relay.

Select instantaneous-trip circuit breakers using the selection table below.

This selection table is suitable for motors, other than NEMA Design E, with locked-rotor indicating code letters per NEC® Table 430.7 (b).

Locked-Rotor Indicating Codes

Horsepower

Motor Code letter

1/2 or less

3/4 to 1-1/2

2 to 3

5 to 25

30 to 125

150 or more

A–L

A–K

A–J

A–H

A–G

A–F

  • For other motors order a special thermal-magnetic circuit breaker with magnetic trip settings for the specific motor— specify motor horsepower, voltage, frequency, full-load current and code letter or locked rotor current.

  • Determine motor hp rating from the motor nameplate.

  • Refer to the tables and select an instantaneous-trip circuit breaker with an ampere rating recommended for the hp and voltage involved.

  • Select an adjustable trip setting of at least 800%, not to exceed 1300%, of the motor full-load amperes (FLA) for other than Design E motors. For Design E motors, select an adjustable trip setting of at least 1100% not to exceed 1700% of FLA.

  • The NEC 1300% maximum setting may be inadequate for instantaneous-trip circuit breakers to withstand current surges typical of the magnetization current of autotransformer type reduced voltage starters, or open transition wye-delta starters during transfer from “start” to “run”, constant hp multi-speed motors, and motors labeled “high efficiency”. Select thermal-magnetic circuit breakers from Digest Section 7 for those applications.

  • Part-winding motors, per NEC 430.3, should have two circuit breakers selected from the above at not more than one half the allowable trip setting for the horsepower rating. The two circuit breakers should operate simultaneously as a disconnecting means per NEC 430.103.

  • Based on NEC 430.52 and NEC Table 430.150. See Digest Section 7 for a available Adjustable Instantaneous-Trip Circuit Breakers.

GJL MCP Selection Table

GJL Adjustable Instantaneous-Trip Circuit Breakers for Single Motor Circuit Protection

Hp Ratings of Induction Type Squirrel-Cage and Wound Rotor Motors
3Ø 60 Hz

Full Load Amperes [4]

GJL Family
Mag-Gard
Circuit Breaker
Cat. No.

Magnetic Trip Settings [5]

200 Vac

230 Vac

460 Vac

575 Vac

MIN

MAX

1/2

0.8

GJL36003M01 [6]

1100%

4100%

1/2

1

GJL36003M01 [6]

 900%

3300%

3/4

1.1

GJL36003M01 [6]

 800%

3000%

3/4

1.4

GJL36003M01

 600%

2400%

1

1.8

GJL36003M01

 500%

1800%

1/2

2

GJL36003M01

 500%

1700%

1-1/2

2.1

GJL36003M01

 400%

1600%

1/2

2.3

GJL36003M01

 400%

1400%

1-1/2

2.6

GJL36003M01

 300%

1300%

2

2.7

GJL36003M01 [7]

 300%

1200%

3/4

2.8

GJL36003M01 [7]

 300%

1200%

3/4

3.2

GJL36007M02

 700%

2400%

2

3.4

GJL36007M02

 600%

2300%

1

3.6

GJL36007M02

 600%

2100%

3

3.9

GJL36007M02

 500%

2000%

1

4.1

GJL36007M02

 500%

1900%

3

4.8

GJL36007M02

 400%

1600%

1-1/2

5.2

GJL36007M02

 400%

1500%

1-1/2

6

GJL36007M02

 400%

1300%

5

6.1

GJL36015M03

 700%

2700%

2

6.8

GJL36015M03

 700%

2400%

5

7.6

GJL36015M03

 600%

2200%

2

7.8

GJL36015M03

 600%

2100%

7-1/2

9

GJL36015M03

 500%

1800%

3

9.6

GJL36015M03

 500%

1700%

3

7-1/2

10

11

GJL36015M03

 400%

1500%

10

14

GJL36030M04

 600%

2400%

5

15.2

GJL36030M04

 600%

2200%

1

17

GJL36030M04

 500%

1900%

5

17.5

GJL36030M04

 500%

1900%

15

21

GJL36030M04

 400%

1600%

7-1/2

20

22

GJL36030M04

 400%

1500%

7-1/2

25.3

GJL36030M04

 400%

1300%

20

25

27

GJL36050M05

 600%

2000%

10

28

GJL36050M05

 500%

2000%

30

32

GJL36050M05

 500%

1700%

10

32.2

GJL36050M05

 500%

1700%

25

34

GJL36050M05

 400%

1600%

30

40

GJL36050M05

 400%

1400%

40

41

GJL36050M05

 400%

1300%

15

42

GJL36075M06

 400%

1300%

15

48.3

GJL36075M06

 500%

1700%

40

50

52

GJL36075M06

 400%

1600%

20

54

GJL36075M06

 400%

1500%

20

60

62

GJL36075M06

 400%

1300%

50

65

GJL36075M06

 300%

1300%

Footnotes

  1. 250 Vdc ratings are available. No UL component recognition.
  2. UL magnetic trip setting tolerances are -20%/+30% from the nominal values shown.
  3. No GJL I-Line available.
  4. Motor full-load currents are taken from NEC Table 430.150. Select wire and circuit breakers on basis of horsepower rather than nameplate full-load current per NEC 430.6 (A) for general motor applications. Do not use these values to select overload relay thermal units. See Digest Section 14 for selection of thermal units when actual full load current is not known. The voltages listed are rated motor voltages. Corresponding nominal system voltages are 200–208, 220–240, 440–480 and 550–600 V.
  5. Only MIN and MAX settings are shown, intermediate settings are available on all circuit breakers.
  6. [14]See NEC 430.52(A) for circuit breaker settings above 800%.
  7. If due to motor starting characteristics, trip settings at the 1300% maximum permitted level are needed, the next size Mag-Gard circuit breaker should be chosen.

Was this helpful?