Section 6—PowerPacT R-Frame Molded Case Circuit Breakers
PowerPacT R-Frame Performance
Providing unparalleled performance and control, the R-frame circuit breakers features the exclusive MicroLogic electronic trip units, which allow for a range of sophisticated applications for metering and monitoring. In addition, trip units can be interchanged in the field to allow for maximum flexibility.
The compact size and smaller footprint of the R-frame circuit breaker permits higher density installations using I-Line panelboards and switchboards. These circuit breakers are available in 100% rated construction up to 3000 A to meet a broad range of commercial and industrial application needs.
-
Both standard and 100% rated construction circuit breakers are available in 3000 A with a sensor size range of 600–3000 A.
-
Interrupting ratings (AIR):
Voltage |
G |
J |
K |
L |
|
---|---|---|---|---|---|
240 Vac |
65 kA |
100 kA |
65 kA |
125 kA |
|
480 Vac |
35 kA |
65 kA |
65 kA |
100 kA |
|
600 Vac |
18 kA |
25 kA |
65 kA |
50 kA |
-
The K interrupting rating is recommended for applications having high inrush and/or non-linear loads such as large motors, transformers, motors with soft starts, etc.
-
ComPacT circuit breaker size allows for smaller footprint installations using I-Line panelboards and switchboards. Fifteen-inch width provides increased density installation.
-
Most field-installable accessories are common to all frame sizes for easier stocking and installation
-
Selection of four interchangeable MicroLogic trip units available, with PowerLogic power metering and monitoring capabilities available in advanced trip units.
-
Compatible with PowerLogic systems and high amperage power circuit breakers.
-
Built-in Modbus protocol provides an open communications platform and eliminates the need to purchase additional, proprietary network solutions.
-
Connection options include bus, cable or I-Line for installation flexibility.
PowerPacT R-Frame Catalog Numbers
Catalog Numbers for UL/IEC Rated, Unit-Mount, Manually-Operated, Standard-Rated Electronic Trip Circuit Breakers with Basic Electronic Trip and MicroLogic Electronic Trip Units—600 to 1200 A
Trip Unit Type |
Current Rating (Sensor Rating) |
|||
---|---|---|---|---|
600 A |
800 A |
1000 A |
1200 A |
|
Basic Electronic Trip Unit Not interchangeable |
||||
ET1.0I |
— |
— |
— |
|
— |
— |
— |
||
— |
— |
— |
||
— |
— |
— |
||
MicroLogic Interchangeable Standard Trip Unit |
||||
3.0
(LI) |
||||
5.0
(LSI) |
||||
MicroLogic Interchangeable Ammeter Trip Unit* |
||||
3.0A
(LI) |
||||
5.0A
(LSI) |
||||
6.0A
(LSIG) |
||||
MicroLogic Interchangeable Power Trip Unit with Modbus Communications |
||||
5.0P
(LSI) |
||||
6.0P
(LSIG) |
||||
MicroLogic Interchangeable Harmonic Trip Unit with Modbus Communications |
||||
5.0H
(LSI) |
||||
6.0H
(LSIG) |
||||
Catalog Numbers for UL/IEC Rated, Unit-Mount, Manually-Operated, Standard-Rated Electronic Trip Circuit Breakers with Basic Electronic Trip and MicroLogic Electronic Trip Units—1600 to 3000 A
Trip Unit Type |
Current Rating (Sensor Rating) |
|||
---|---|---|---|---|
1600 A |
2000 A |
2500 A |
3000 A |
|
Basic Electronic Trip Unit Not interchangeable |
||||
ET1.0I |
— |
|||
— |
||||
— |
||||
— |
||||
MicroLogic Interchangeable Standard Trip Unit |
||||
3.0
(LI) |
||||
5.0
(LSI) |
||||
MicroLogic Interchangeable Ammeter Trip Unit* |
||||
3.0A
(LI) |
||||
5.0A
(LSI) |
||||
6.0A
(LSIG) |
||||
MicroLogic Interchangeable Power Trip Unit with Modbus Communications |
||||
5.0P
(LSI) |
||||
6.0P
(LSIG) |
||||
MicroLogic Interchangeable Harmonic Trip Unit with Modbus Communications |
||||
5.0H
(LSI) |
||||
6.0H
(LSIG) |
||||
Catalog Numbers for UL/IEC Rated, Unit-Mount, Manually-Operated, 100%-Rated Electronic Trip Circuit Breakers with MicroLogic Electronic Trip Units—600 to 1200 A
Trip Unit Type |
Current Rating (Sensor Rating) |
|||
---|---|---|---|---|
600 A |
800 A |
1000 A |
1200 A |
|
MicroLogic Standard Trip Unit Interchangeable, 3P, 4P* |
||||
3.0 |
||||
5.0 |
||||
3.0A |
||||
5.0A |
||||
6.0A |
||||
MicroLogic Power Trip Unit with Modbus Communications Interchangeable, 3P, 4P * |
||||
5.0P |
||||
6.0P |
||||
MicroLogic Harmonic Trip Unit with Modbus Communications Interchangeable, 3P, 4P* |
||||
5.0H |
RGF36120CU73AE1 | |||
6.0H |
||||
Catalog Numbers for UL/IEC Rated, Unit-Mount, Manually-Operated, 100%-Rated Electronic Trip Circuit Breakers with MicroLogic Electronic Trip Units—1600 to 3000 A
Trip Unit Type |
Current Rating (Sensor Rating) |
|||
---|---|---|---|---|
1600 A |
2000 A |
2500 A |
3000 A |
|
MicroLogic Standard Trip Unit Interchangeable, 3P, 4P* |
||||
3.0 |
||||
5.0 |
||||
3.0A |
||||
5.0A |
||||
6.0A |
||||
MicroLogic Power Trip Unit with Modbus Communications Interchangeable, 3P, 4P * |
||||
5.0P |
||||
6.0P |
||||
MicroLogic Harmonic Trip Unit with Modbus Communications Interchangeable, 3P, 4P* |
||||
5.0H |
||||
6.0H |
||||
Catalog Numbers for UL/IEC Rated, I-Line, Manually-Operated, 100%-Rated Electronic Trip Circuit Breakers with MicroLogic Electronic Trip Units
Trip Unit, Interchangeable |
Current Rating |
||
---|---|---|---|
Type |
1000 A |
1200 A |
|
MicroLogic Standard Trip Unit |
3.0 (LI) |
||
5.0 (LSI) |
|||
MicroLogic Ammeter Trip Unit* |
3.0A (LI) |
||
5.0A (LSI) |
|||
6.0A (LSIG) |
|||
MicroLogic Power Trip Unit with Modbus Communications |
5.0P (LSI) |
||
6.0P (LSIG) |
|||
MicroLogic Harmonic Trip Unit with Modbus Communications |
5.0H (LSI) |
||
6.0H (LSIG) |
|||
PowerPacT R-Frame Interrupting Ratings
Interrupting Ratings
Mounting |
Circuit Breaker |
Ampere Rating (A) |
Interrupting Ratings |
|||||||
---|---|---|---|---|---|---|---|---|---|---|
Basic Electronic Trip Units |
MicroLogic Trip Units |
UL/CSA/NMX |
IEC 60947-2 |
|||||||
240 Vac |
380/415 Vac |
|||||||||
240 Vac |
480 Vac |
600 Vac |
Icu |
Ics |
Icu |
Ics |
||||
Individually-Mounted |
RG |
1200, 1600, 2000, 2500 |
600, 800, 1000, 1200, 1600, 2000, 2500, 3000 |
65 kA |
35 kA |
18 KA |
50 kA |
25 kA |
35 kA |
20 kA |
RJ |
100 kA |
65 kA |
25 kA |
65 kA |
35 kA |
50 kA |
25 kA |
|||
RK |
65 kA |
65 kA |
65 kA |
85 kA |
65 kA |
70 kA |
55 kA |
|||
RL |
125 kA |
100 kA |
50 kA |
125 kA |
65 kA |
85 kA |
45 kA |
|||
I-Line |
RG |
NA |
1000, 1200 |
65 kA |
35 kA |
18 KA |
50 kA |
25 kA |
35 kA |
20 kA |
RJ |
100 kA |
65 kA |
25 kA |
65 kA |
35 kA |
50 kA |
25 kA |
|||
RK |
65 kA |
65 kA |
65 kA |
85 kA |
65 kA |
70 kA |
55 kA |
|||
RL |
125 kA |
100 kA |
50 kA |
125 kA |
65 kA |
85 kA |
45 kA |
PowerPacT R-Frame Automatic Molded Case Switches
Automatic molded case switches are available in unit-mount construction from 1200–3000 A. Automatic switches are similar in construction to electronic trip circuit breakers except that long-time protection is not present. The switches open instantaneously at a non-adjustable magnetic trip point calibrated to protect only the molded case switch itself. They must be used in conjunction with a circuit breaker or fuse of equivalent rating.
Automatic Switch Information
Circuit Breaker |
Ampere Rating |
Catalog Number* |
Withstand Rating |
Trip Point (±10%) |
||
---|---|---|---|---|---|---|
240 Vac |
480 Vac |
600 Vac |
||||
RK |
1200 |
65 kA |
65 kA |
65 kA |
57 kA |
|
1600 |
65 kA |
65 kA |
65 kA |
57 kA |
||
2000 |
65 kA |
65 kA |
65 kA |
57 kA |
||
2500 |
65 kA |
65 kA |
65 kA |
57 kA |
||
3000 |
65 kA |
65 kA |
65 kA |
57 kA |
||
RL |
1200 |
125 kA |
100 kA |
50 kA |
39 kA |
|
1600 |
125 kA |
100 kA |
50 kA |
39 kA |
||
2000 |
125 kA |
100 kA |
50 kA |
39 kA |
||
2500 |
125 kA |
100 kA |
50 kA |
39 kA |
||
3000 |
125 kA |
100 kA |
50 kA |
39 kA |
PowerPacT R-Frame Termination Information
I-Line circuit breakers have lugs standard on the O/OFF end. Unit-mount circuit breakers and switches are equipped for direct bus connection.
For cable connections, optional terminal pad RLTB or equivalent bus structure is required. RLTB kits are included with 2500 A 100% rated circuit breakers. The RL3TB kits are included with the 3000 A, 80% and 100% rated circuit breakers. For other circuit breakers, order terminal pad kit RLTB and optional lugs separately. Refer to Section 11—PowerPacT M-, P- and R-Frame and ComPacT NS630b–NS3200 Dimensional Drawings for terminal pad kit dimensions.
Terminal Pad Kits for R-Frame Circuit Breakers
R-Frame Circuit Breaker |
Terminal Pad Kit |
Lugs per Phase |
Field-Installable Kits |
|
---|---|---|---|---|
Usage |
3P (One End Only) |
4P (One End Only) |
||
3000 A, 100% Rated |
Required for Cable or Bus |
9 |
RL3TB4 |
|
3000 A, Standard (80% Rated) |
Required for Cable or Bus |
8 |
RL3TB4 |
|
2500 A, 100% Rated |
Required for Cable or Bus |
8 |
RLTB4 |
|
2500 A, Standard (80% Rated) |
Required for Cable, Optional for Bus |
8 |
RLTB4 |
|
All Other R-Frame Circuit Breakers |
Required for Cable, Optional for Bus |
8 |
RLTB4 |
For cable connection to RLTB, use AL2500RK lug. See Mechanical, Compression, and Distribution Lugs.
PowerPacT R-Frame Continuous Current Rating
All circuit breakers marked as 100% rated can be continuously loaded to 100% of their rating. 100% rated circuit breakers are available in unit-mount construction up to 3000 A and in I-Line construction up to 1200 A.
Because of the additional heat generated when applying circuit breakers at 100% of continuous current rating, the use of specially-designed enclosures and 194°F (90°C) wire is required. The 194°F (90°C) wire must be sized according to the ampacity of the 167°F (75°C) wire column in the NEC. Minimum enclosure size and ventilation specifications are indicated on a label on the circuit breaker, in the circuit breaker instruction bulletin and in Enclosure Sizes.
Circuit breakers with 100% rating can also be used in applications requiring only 80% continuous loading.
PowerPacT R-Frame Control Wiring
Control wiring is connected to terminals located under the circuit breaker accessory cover.
Accessory Control Wiring Diagrams for R-Frame Circuit Breakers
Accessory Wiring for R-Frame Circuit Breaker
Trip Unit Type |
||||||||
Basic |
A |
P |
H |
Connector |
Description |
|||
— |
• |
• |
• |
Com: |
Circuit breaker communication module |
|||
— |
• |
• |
• |
Z |
Zone-selective interlocking (ZSI) |
|||
— |
• |
• |
• |
T |
External neutral sensor |
|||
— |
• |
• |
• |
M |
Modified differential ground fault (MDGF) |
|||
— |
• |
• |
• |
F |
24 Vdc external power supply |
|||
Connector* |
Recommended Wire Size |
— |
— |
• |
• |
Vn* |
External neutral voltage takeoff |
|
V1, V2, V3, Vn |
22–16 AWG (0.3–1.5 mm2) |
— |
— |
• |
• |
V1, V2, V3 |
External phase voltage takeoff |
|
E1–E2 |
22 AWG (0.3 mm2) MIN shielded pair cable or twisted pair copper wires |
— |
— |
• |
• |
M6C*: Q1, Q2, Q3 |
6 programmable contacts |
|
T |
22 AWG (0.3 mm2) stranded shielded cable |
Function |
Connector |
Description |
||||
M |
Refer to MDGF instructions |
Auxiliary Contacts |
OF |
Open/Closed circuit breaker or switch position contacts |
||||
E3–E6, Q1, Q2, Q3 |
22 AWG (0.3 mm2) shielded twisted pairs with drain (Belden 8723 or equal)3 |
|||||||
SD |
Bell alarm |
|||||||
OF, SD, SDE |
18–16 AWG (0.8–1.5 mm2) |
SDE |
Electrical fault alarm contact |
|||||
MN, MX |
18–14 AWG (0.8–2.5 mm2) |
Remote Operation |
MN |
Undervoltage trip device |
||||
F |
Size per aux 24 Vdc power supply |
MX |
Shunt trip |
|||||
Z1–Z5 |
22–18 AWG (0.3–0.8 mm2) |