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Motor Circuit Protector (MCP) Settings

The National Electrical Code® (NEC®) and Canadian Electrical Code (CEC) require that magnetic starters, used in combination with adjustable magnetic triponly circuit breakers, have an overload relay in each conductor. TeSys or PowerPacT™ MCPs are the standard motor circuit protectors used in Model 6 MCCs.

Adjusting TeSys or PowerPacT Magnetic Trip Setting

The adjustable magnetic trip setting for all MCPs is factory-set at the lowest trip settting. The trip settings of each MCP will have to be verified for the motor load and adjusted for proper motor start-up.

DANGER
Hazard of Electric Shock, Explosion, or Arc Flash
  • Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E, NOM-029-STPS, CSA Z462, or local equivalent.
  • This equipment must only be installed and serviced by qualified electrical personnel.
  • Turn off all power supplying this equipment and follow lockout/tagout procedures before working on or inside equipment.
  • Always use a properly rated voltage sensing device to confirm power is off.
  • Replace all devices, doors, and covers before turning on power to this equipment.
Failure to follow these instructions will result in death or serious injury.

Access the MCP Trip Adjustment

  1. Obtaining the motor full load currents from the motor nameplates, select adjustable trip set-points to test start the motors. Further adjustments may be required because of motor load characteristics. Refer to applicable national installation codes for permissible set-points.

  2. Turn off all power supplying this equipment before working on or inside the equipment, and follow lockout/tagout procedures. Always use a properly rated voltage sensing device to confirm the power is off.

  3. Place the unit handle in the OFF position and open the door.

  4. Use the procedures on the following pages to adjust MCPs.

TeSys B-frame Adjustment Dials

  1. While pushing the door interlock lever forward, trip the circuit breaker by pressing the yellow test button (see TeSys B-frame Adjustment Dials). The disconnect handle will automatically move up, allowing access to the adjustment dial.

    TeSys B-frame Adjustment Dials

  2. After adjusting the trip setting, reset the circuit breaker by moving the disconnect handle to the ON position and then to the OFF position.

PowerPacT H- and J-frame Adjustment Dials

Set the FLA and Im dials (see PowerPacT H- and J-frame Magnetic Trip Adjustment). Refer to instruction bulletin 48940-260-01, Motor Circuit Protector (MCP) Settings for PowerPacT H- and J-frame Motor Circuit Protectors for more information.

PowerPacT H- and J-frame Magnetic Trip Adjustment

PowerPacT L-frame Adjustment Dials

Set the trip by adjusting the dial labeled "Isd" as shown in PowerPacT L-frame Adjustment Dials. The dial is labeled in amperes. Refer to the subsection titled MicroLogic™ 1.3M Electronic Trip Unit Settings in Section 3–Motor-Feeder Applications of instruction bulletin 48940-310-01, MicroLogic 0, 1, 2, and 3 Trip Units User Guide.

PowerPacT L-frame Adjustment Dials

PowerPacT P-frame Adjustment Dials

Make adjustments to P-frame MCPs as follows:

  • For P-frame MCPs with MicroLogic ET1.0I and ET1.0M electronic trip units, adjust instantaneous trip (Ii) by adjusting switch A (see PowerPacT P-frame Instantaneous Trip Adjustment). Switch settings are multiples of the frame rating.

    PowerPacT P-frame Instantaneous Trip Adjustment

  • For P-frame MCPs with other MicroLogic electronic trip units, see instruction bulletin 48049-148-05, PowerPacT P-Frame and NS630b–NS1600 Circuit Breakers.

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