DOCA0093EN-06

Connecting ComPacT NSX or PowerPacT H-, J-, and L-Frame Circuit Breakers to the ULP System

Introduction

Use the NSX cord to connect the ComPacT NSX or PowerPacT H-, J-, and L-frame circuit breakers to the ULP system:

  • The ComPacT NSX circuit breaker must have a BSCM Modbus SL/ULP module and/or a MicroLogic 5, 6, or 7 trip unit.

  • The PowerPacT H-, J-, and L-frame circuit breaker must have a BSCM Modbus SL/ULP module and/or a MicroLogic 5 or 6 trip unit.

  • The ComPacT NSX DC circuit breaker must have a BSCM Modbus SL/ULP module.

For more information, refer to the following documentation:

MicroLogic Trip Units

MicroLogic 5, 6, or 7 trip units provide multiple functions:

  • Protecting the electrical distribution system or specific applications

  • Metering instantaneous values, metering demand values for electrical quantities

  • Kilowatt hour metering

  • Operating information (such as peak demand, customized alarms, and operation counter)

  • Communication

For more information, refer to the following documentation:

BSCM Modbus SL/ULP Module

The BSCM Modbus SL/ULP module is a Breaker Status Control Module that can be used to communicate data via:

  • Modbus Serial Line communication network

  • ULP communication network

Use the BSCM Modbus SL/ULP module with:

  • ComPacT NSX or PowerPacT H-, J-, and L-frame circuit breakers equipped with:

    • Thermal-magnetic trip units

    • MicroLogic electronic trip units

  • ComPacT NSX or PowerPacT H-, J-, and L-frame switch-disconnectors

NOTE: The BSCM Modbus SL/ULP module cannot be installed in a ComPacT NSX400K circuit breaker.

The following data is exchanged:

  • OF and SDE circuit breaker states from the BSCM Modbus SL/ULP module

  • SD circuit breaker state from SD auxiliary contact for BSCM Modbus SL/ULP module or NSX cord (if present)

  • Control instructions for the communicating motor mechanism (if present): opening, closing, and resetting

  • Information to assist the operator: storage of the last 10 events

When connected to a MicroLogic 5, 6, or 7 trip unit, the BSCM Modbus SL/ULP module gives access to MicroLogic data.

The BSCM Modbus SL/ULP module can be used in the following modes:

  • Modbus SL only mode

  • Modbus SL and ULP mode

  • ULP only mode

NOTE: The BSCM Modbus SL/ULP module with part number LV434220 or S434220 replaces the BSCM circuit breaker status control module with part number LV434205 or S434205.

Modbus SL Hub

The Modbus SL hub is used to connect a BSCM Modbus SL/ULP module in Modbus SL only mode and in Modbus SL and ULP mode, to a Modbus client via the Modbus Serial Line communication network.

DANGER
hazard of electric shock, explosion or arc flash
It is forbidden to use the Modbus SL hub when the system voltage is greater than 480 Vac or 480 Vdc.
Failure to follow these instructions will result in death or serious injury.

For information about connection of the Modbus SL hub to the BSCM Modbus SL/ULP module and to the Modbus-SL network, see Connection to the Modbus-SL Network with BSCM Modbus SL/ULP Module and Modbus SL Hub.

NSX Cord

NSX cords are internal connection blocks used to connect a ComPacT NSX or PowerPacT H-, J-, and L-frame circuit breaker equipped with the BSCM Modbus SL/ULP module and/or the MicroLogic 5, 6, or 7 trip unit to a ULP module.

DANGER
hazard of electric shock, explosion or arc flash
  • It is forbidden to use the NSX cords LV434200, LV434201, S434201, LV434202, or S434202 if the system voltage is greater than 480 Vac or 480 Vdc.
  • It is mandatory to use the insulated NSX cord LV434204, S434204, or S434303 if the system voltage is greater than 480 Vac or 480 Vdc, and less than or equal to 690 Vac or 690 Vdc.
Failure to follow these instructions will result in death or serious injury.

The NSX cord is available in three cable lengths and terminates with a RJ45 plug connector for direct connection to a ULP module.

Illustration

Length

Part number

Documentation

L = 0.35 m (1.15 ft)

LV434200

L = 1.3 m (4.3 ft)

  • LV434201
  • S434201

L = 3 m (9.8 ft)

  • LV434202
  • S434202

Lengths up to 5 m (16.4 ft) are possible by using RJ45 socket/socket connectors.

Insulated NSX Cord

The insulated NSX cord is an isolated variant of the NSX cord, terminated by an electronic module with a RJ45 socket connector.

DANGER
hazard of electric shock, explosion or arc flash
  • It is forbidden to use the insulated NSX cord LV434204, S434204, or S434303 if the system voltage is greater than 690 Vac or 690 Vdc.
  • It is mandatory to use the insulated NSX cord LV434204, S434204, or S434303 if the system voltage is greater than 480 Vac or 480 Vdc, and less than or equal to 690 Vac or 690 Vdc.
Failure to follow these instructions will result in death or serious injury.

Use an RJ45 plug/plug ULP cord to connect the isolated electronic module of the NSX cord to a ULP module.

Illustration

Length

Part number

Documentation

L = 1.3 m (4.3 ft)

LV434204

S434204

L = 3 m (9.8 ft)

S434303

The electronic module of the insulated NSX cord must be powered by a 24 Vdc power supply so that the ULP system is isolated.

The following table summarizes the electronic module characteristics:

Characteristic

Value

Dimensions

27 x 27 x 27 mm (1 x 1 x 1 in)

Mounting

On DIN rail

Degree of protection of the installed module

  • On the front panel (wall-mounted enclosure): IP40

  • On the connections (behind the enclosure door): IP20

Operating temperature

-25 °C to +70 °C (-13 °F to +158 °F)

Power supply voltage

24 Vdc -20%/+10% (19.2–26.4 Vdc)

Consumption

  • Typical: 20 mA/24 Vdc at 20 °C (68 °F)

  • Maximum: 30 mA/19.2 Vdc at 60 °C (140 °F)

Connection to the ULP System with NSX Cord

DANGER
hazard of electric shock, explosion or arc flash
  • It is forbidden to use the NSX cords LV434200, LV434201, or LV434202 if the system voltage is greater than 480 Vac or 480 Vdc.
  • It is mandatory to use the insulated NSX cord LV434204 if the system voltage is greater than 480 Vac or 480 Vdc, and less than or equal to 690 Vac or 690 Vdc.
Failure to follow these instructions will result in death or serious injury.

The following figures show connection of the ComPacT NSX or PowerPacT H-, J-, and L-frame circuit breaker to the IMU with the NSX cord.

Circuit breaker with MicroLogic 5, 6, or 7 trip unit

Circuit breaker with BSCM Modbus SL/ULP module

Circuit breaker with BSCM Modbus SL/ULP module and MicroLogic 5, 6, or 7 trip unit

A NSX cord

B MicroLogic 5, 6, or 7 trip unit

A NSX cord

B BSCM Modbus SL/ULP module

A NSX cord

B BSCM Modbus SL/ULP module

C MicroLogic 5, 6, or 7 trip unit

Connection to the ULP System with Insulated NSX Cord

DANGER
hazard of electric shock, explosion or arc flash
  • It is forbidden to use the NSX cords LV434200, LV434201, or LV434202 if the system voltage is greater than 480 Vac or 480 Vdc.
  • It is mandatory to use the insulated NSX cord LV434204 if the system voltage is greater than 480 Vac or 480 Vdc, and less than or equal to 690 Vac or 690 Vdc.
Failure to follow these instructions will result in death or serious injury.

The following figures show connection of the ComPacT NSX or PowerPacT H-, J-, and L-frame circuit breaker to the IMU with the insulated NSX cord.

Fixed circuit breaker with BSCM Modbus SL/ULP module and MicroLogic 5, 6, or 7 trip unit

Withdrawable circuit breaker with BSCM Modbus SL/ULP module and MicroLogic 5, 6, or 7 trip unit

A IFM Modbus-SL interface for one circuit breaker

B ULP line termination

C RJ45 plug/plug ULP cord

D Insulated ULP module for system voltage greater than 480 Vac or 480 Vdc

E Circuit breaker ULP cord for system voltage greater than 480 Vac or 480 Vdc

F Connector for circuit breaker internal connection

A IFM Modbus-SL interface for one circuit breaker

B ULP line termination

C RJ45 plug/plug ULP cord

D Insulated ULP module for system voltage greater than 480 Vac or 480 Vdc

E Insulated NSX cord

F BSCM Modbus SL/ULP module

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