Facility Planning for 120-200 kVA 400 V UPS for External Batteries
Input Specifications
| 120 kVA | 160 kVA | 200 kVA | |||||||
|---|---|---|---|---|---|---|---|---|---|
| Voltage (V) | 380 | 400 | 415 | 380 | 400 | 415 | 380 | 400 | 415 |
| Connections* | L1, L2, L3, N, PE | ||||||||
| Input voltage range (V) | 342-477 at full load* | ||||||||
| Frequency range (Hz) | 40-70 | ||||||||
| Nominal input current (A) | 192 | 182 | 176 | 256 | 243 | 234 | 320 | 304 | 293 |
| Maximum input current (A) | 218 | 207 | 200 | 262 | 262 | 262 | 336 | 336 | 336 |
| Input current limitation (A) | 309 | 412 | 515 | ||||||
| Total harmonic distortion (THDI) | <3% for linear loads | ||||||||
| Input power factor | > 0.99 | ||||||||
| Maximum short circuit rating | Icc=10 kA | ||||||||
| Protection | Fuse | ||||||||
| Ramp-in | 7 seconds | ||||||||
Bypass Specifications
| 120 kVA | 160 kVA | 200 kVA | |||||||
|---|---|---|---|---|---|---|---|---|---|
| Voltage (V) | 380 | 400 | 415 | 380 | 400 | 415 | 380 | 400 | 415 |
| Connections | L1, L2, L3, N, PE | ||||||||
| Overload capacity | 110% for 60 minutes 130% for 10 minutes 130-150% for 1 minute |
||||||||
| Minimum bypass voltage (V) | 266 | 280 | 291 | 266 | 280 | 291 | 266 | 280 | 291 |
| Maximum bypass voltage (V) | 475 | 480 | 477 | 475 | 480 | 477 | 475 | 480 | 477 |
| Frequency (Hz) | 50 or 60 | ||||||||
|
Frequency range (%) |
±1, ±2, ±4, ±5, ±10. Default is ±10 (user selectable). | ||||||||
| Nominal bypass current (A) | 184 | 175 | 169 | 246 | 233 | 225 | 307 | 292 | 281 |
| Maximum short circuit rating | Icw=10 kA | ||||||||
Output Specifications
| 120 kVA | 160 kVA | 200 kVA | |||||||
|---|---|---|---|---|---|---|---|---|---|
| Voltage (V) | 380 | 400 | 415 | 380 | 400 | 415 | 380 | 400 | 415 |
| Connections* | L1, L2, L3, N, PE | ||||||||
| Overload capacity* | 110% for 60 minutes 125% for 10 minutes 150% for 1 minute |
||||||||
| Output voltage regulation | ± 1% | ||||||||
| Dynamic load response | 20 milliseconds | ||||||||
| Output power factor | 1.0 | ||||||||
| Nominal output current (A) | 182 | 173 | 167 | 243 | 231 | 223 | 304 | 289 | 278 |
| Total harmonic distortion (THDU) | <2% at 100% balanced linear load <5% at 100% non-linear load |
||||||||
| Output frequency (Hz) | 50 or 60 | ||||||||
| Slew rate (Hz/sec) | Programmable: 0.5 to 2.0. Default is 0.5 | ||||||||
| Output performance classification (according to IEC/ EN62040-3) | VFI-SS–111 | ||||||||
| Load power factor | 0.5 leading to 0.5 lagging without derating | ||||||||
| Output short circuit current | 370 A/200 ms | 470 A/200 ms | 620 A/200 ms | ||||||
Battery Specifications
| 120 kVA | 160 kVA | 200 kVA | |
|---|---|---|---|
| Charging power in % of output power | 1-20% | 1-22.5% | 1-24% |
| Maximum charging power (W) | 24000 | 36000 | 48000 |
| Nominal battery voltage (2x16 - 2x25 blocks*) (VDC) | ± 192 to ± 300 | ||
| Nominal float voltage (2x16 - 2x25 blocks*) (VDC) | ± 215.5 to ± 337.5 | ||
| End of discharge voltage (2x16 - 2x25 blocks) (VDC) | ± 153.6 to ± 240 | ||
| Battery current at full load and nominal battery voltage (36-50 blocks) (A) | 294-211 | 392-281 | 490-351 |
| Battery current at full load and minimum battery voltage (36-50 blocks) (A) | 369-265 | 493-353 | 616-441 |
| Temperature compensation (per cell)* | Programmable from 0-7 mV. Default is 0 mV | ||
| Ripple current | < 5% C10 | ||
Recommended Upstream Protection
NOTE: For local directives which require 4-pole circuit breakers:
If neutral conductor is expected to carry a high current, due to line-neutral
non-linear load, the circuit breaker must be rated according to expected
neutral current.
Recommended Cable Sizes
 DANGER |
|---|
|
hazard of electric shock, explosion, or arc flash
All wiring must comply with all applicable national and/or
electrical codes. The maximum allowable cable size is 150 mm².
Failure to follow these instructions will result in death or serious injury.
|
Cable sizes in this manual are based on table B.52.5 of IEC 60364-5-52 with the following assertions:
-
90 °C conductors
-
An ambient temperature of 30 °C
-
Use of copper conductors
-
Installation method C
PE size is based on table 54.2 of IEC 60364-5-54.
If the ambient temperature is greater than 30 °C, larger conductors are to be used in accordance with the correction factors of the IEC.
NOTE: The battery cable sizes given here are recommendations –
Always follow the specific instructions in the battery solution documentation
for battery cable sizes and battery PE cable sizes and ensure that
the battery cable sizes match the battery breaker rating.
NOTE: Recommended cable sizes and maximum allowable cable size may vary
for the auxiliary products. Refer to the installation manual provided
with the auxiliary product.
NOTE: Neutral conductor is sized
to handle 1.73 times phase current in case of high harmonic content
from non-linear loads. If non or less harmonic currents are expected,
neutral conductor can be sized accordingly but not less than the phase
conductor.
120 kVA
Copper
| Cable size per phase (mm2) | Neutral cable size (mm2) | PE cable size (mm2) | |
|---|---|---|---|
| Input | 95 | 120 | 50 |
| Bypass | 95 | 120 | 50 |
| Output | 95 | 120 | 50 |
| Battery | 2x70 | 2x70 | 70 |
160 kVA
Copper
| Cable size per phase (mm2) | Neutral cable size (mm2) | PE cable size (mm2) | |
|---|---|---|---|
| Input | 120 | 120 | 70 |
| Bypass | 120 | 120 | 70 |
| Output | 120 | 120 | 70 |
| Battery | 2x95 | 2x95 | 95 |
200 kVA
Copper
| Cable size per phase (mm2) | Neutral cable size (mm2) | PE cable size (mm2) | |
|---|---|---|---|
| Input | 150 | 150 | 95 |
| Bypass | 150 | 150 | 95 |
| Output | 150 | 150 | 95 |
| Battery | 2x120 | 2x120 | 120 |
Recommended Bolts and Cable Lugs
| Cable size (mm²) | Bolt size | Cable lug type |
|---|---|---|
| 50 | M8 | KST TLK50-8 |
| 70 | M10 | KST TLK70-10 |
| 95 | M10 | KST TLK95–10 |
| 120 | M10 | KST TLK120–10 |
| 150 | M10 | KST TLK150–10 |
NOTE: If the recommended lug type is not available, use a
local M8/M10 lug type as a substitute.
UPS Weights and Dimensions
| UPS | Weight kg | Height mm | Width mm | Depth mm |
|---|---|---|---|---|
| 120 kVA 400 V/60 kVA 208 V | 193 | 1300 | 500 | 850 |
| 160 kVA 400 V/80 kVA 208 V | 227 | 1300 | 500 | 850 |
| 200 kVA 400 V/100 kVA 208 V | 304 | 1300 | 600 | 850 |
UPS Shipping Weights and Dimensions
| UPS | Weight kg | Height mm | Width mm | Depth mm |
|---|---|---|---|---|
| 120 kVA 400 V/60 kVA 208 V | 223 | 1500 | 625 | 975 |
| 160 kVA 400 V/80 kVA 208 V | 257 | 1500 | 625 | 975 |
| 200 kVA 400 V/100 kVA 208 V | 338 | 1500 | 725 | 975 |
Clearance
NOTE: Clearance dimensions are published for airflow and
service access only. Consult with the local safety codes and standards
for additional requirements in your local area.
Environmental
| Operating | Storage | |
|---|---|---|
| Temperature | 0 °C to 40 °C Recommended optimal temperature for batteries: 20 °C to 25 °C |
-15 °C to 40 °C for systems with batteries -25 °C to 55 °C for systems without batteries |
| Relative humidity | 0–95% non-condensing | |
| Elevation According to IEC 62040–3 |
Power
derating factor: 0-1500 m: 1.000 1500-2000 m: 0.975 |
< 15000 m above sea level (or in an environment with equivalent air pressure) |
| Audible noise | <70 dBA at full load and an ambient temperature of 30 °C* | |
| Protection class | IP20 (air filter as standard) | |
| Color | RAL 9003 | |
Heat Dissipation
| 120 kVA | 160 kVA | 200 kVA | ||||
|---|---|---|---|---|---|---|
| W | BTU/hr | W | BTU/hr | W | BTU/hr | |
| Normal mode | 6000 | 20473 | 8000 | 27297 | 10000 | 34121 |
| Battery mode | 6000 | 20473 | 8000 | 27297 | 10000 | 34121 |
| ECO mode | 1020 | 3480 | 1600 | 5459 | 2000 | 6824 |