DOCA0161ENUS-01

Chapter 4

Electrical Auxiliary Devices

Summary of Electrical Auxiliary Devices

The following table shows electrical auxiliary devices that can be added to devices. They can be installed on site. For more information, see the TeSys Motor Control and Protection Components Catalog.

Electrical auxiliary device

Use

OF auxiliary contact

View the on/off status of the device remotely.

SD auxiliary contact

View the trip status of the device remotely.

SDE auxiliary contact

Indicate that the device has tripped on a detected electrical fault.

AU undervoltage trip release

Trip the device when the control voltage drops below a tripping threshold.

AS shunt trip

Send an electrical trip command remotely to trip the device.

SDTAM thermal fault module

Provide alarm and detected fault differentiation.

Slots for Electrical Auxiliary Devices on TeSys GV5PB Devices

The following table shows the possible slots for electrical auxiliary devices mounted in the case.

OF1 auxiliary contact

Electrical auxiliary device

Slot

A

B

C

D

E

OF2 auxiliary contact

SD auxiliary contact

SDE auxiliary contact (with addition of the optional SDE adapter)

AU undervoltage trip release

AS shunt trip

SDTAM thermal fault module

NOTE: It is not possible to install all the accessories at the same time in one device. For example, SDTAM thermal fault module uses the same slot as AU undervoltage trip release or AS shunt trip.

Slots for Electrical Auxiliary Devices on TeSys GV6PB Devices

The following table shows the possible slots for electrical auxiliary devices mounted in the case.

Electrical auxiliary device

Slot

A

B

C

D

E

F

G

H

OF1 auxiliary contact

OF2 auxiliary contact

OF3 auxiliary contact

OF4 auxiliary contact

SD auxiliary contact

SDE auxiliary contact (with embedded SDE adapter)

AU undervoltage trip release

AS shunt trip

SDTAM thermal fault module

NOTE: It is not possible to install all the accessories at the same time in one device. For example, SDTAM thermal fault module uses the same slot as AU undervoltage trip release or AS shunt trip.

Operation of the Auxiliary Indication Contacts

The following table shows the position of the indication contacts (or outputs) relative to the position of the actuator and main contacts.

Name

Position of the actuator and the main contacts

ON

Tripped by:

OFF

AU/AS

PT *

Trip unit

Ir *

Isd *

li *

lunbal *

 

Position of indication contacts

OF

SD

SDE

SDTAM - Output 1 (SDT thermal fault indication)

●●

●●

SDTAM - Output 2 (contactor control)

●●

●●

●: Contact closed, ●●: Early-make output (400–ms)

Indication Contacts

Introduction

Use indication contacts to view the status of the device remotely.

The indication contact provides either OF, SD, or SDE indication functions, depending on its location in the device.

Indication contacts are located under the front face of the device, in a compartment isolated from the power circuits.

Description

Name Image Definition

OF open/close indication contact

The OF contact indicates the position of the main contacts of the device (open or closed).

SD trip indication contact

The SD contact indicates that the device has tripped due to:

  • Operation of the push-to-trip button

  • Operation of the AU undervoltage trip release or AS shunt trip

  • Overload or thermal protection

  • Short-time protection

  • Instantaneous protection

  • Phase-unbalance protection

SDE contact

The SDE contact indicates that the device has tripped on a detected electrical fault due to:

  • Overload or thermal protection

  • Short-time protection

  • Instantaneous protection

  • Phase-unbalance protection

Characteristics

The contacts used for indication contacts are the common point changeover type.

NC Normally Closed contact

NO Normally Open contact

Operation of the Indication Contacts

The following figures show the position of the indication contacts for each position of the handle and main contacts.

Name

Contact number

Position of the handle and contacts

Handle position

Device status

OFF

ON

Tripped on a detected electrical fault

Tripped (by AU/AS or push-to-trip protection)

Main contact position

Open

Closed

Open

Open

OF auxiliary contact position

1–2

Closed

Open

Closed

Closed

1–2

Open

Closed

Open

Open

SD auxiliary contact position

1– 2

Closed

Closed

Open

Open

1– 4

Open

Open

Closed

Closed

SDE auxiliary contact position

1– 2

Open

Open

Closed

Open

1– 4

Closed

Closed

Open

Closed

Wiring Diagram

The diagram is shown with circuits de-energized, all devices open, connected, and charged, and relays in normal position.

Indication contacts

Description

OF4/OF3/OF2/OF1

Device ON/OFF indication contacts

SDE

Detected electrical fault trip indication contact (short-circuit, overload, phase-unbalance)

SD

Trip indication contact

Voltage Trip Releases

Introduction

The following voltage trip release auxiliaries are operated remotely by an electrical trip command:

  • AU undervoltage trip release

  • AS shunt trip

NOTE: It is recommended to test the operation of a voltage trip release at regular intervals, such as every six months.

Voltage trip release auxiliaries are installed in the case under the front face of the device.

Description to Voltage Trip Release

Name

Image

Description

AU undervoltage trip release

AU undervoltage trip release:

Trips the device when the voltage is less than 0.35 times the rated voltage of the release.

  • If the voltage is between 0.35 and 0.7 times the rated voltage of the release, tripping can occur but is not certain to occur.

  • If the voltage is above 0.7 times the rated voltage of the release, tripping cannot occur.

  • Allows the device to be closed again when the voltage reaches 0.85 times the rated voltage of the release.

Use this type of trip release for emergency stops.

AS shunt trip

AS shunt trip:

  • Trips the device when the voltage exceeds 0.7 times the rated voltage of the release.

  • Operates by impulse type control signals maintained for ≥ 20 ms.

Characteristics

The characteristics of voltage trip release auxiliaries comply with IEC/EN 60947-2 recommendations.

Wiring Diagram

The diagrams is shown with circuits de-energized, all devices open, connected, and charged, and relays in normal position.

AU

Undervoltage trip release

AS

Shunt trip

SDTAM Thermal Fault Module

Introduction

Use the SDTAM thermal fault module to manage tripping due to overload.

The SDTAM thermal fault module receives data from the trip unit through an optical link and makes available two outputs assigned to:

  • Overload indication

  • Motor contactor control

Description

A

Output terminals

B

SDTAM thermal fault module

C

Operating mode adjustment dial

Installation

The slots used to install the SDTAM thermal fault module depend on the device.

TeSys GV5PB

TeSys GV6PB

The SDTAM thermal fault module uses the same slot as:

  • AU undervoltage trip release, AS shunt trip, or OF1 auxiliary contact in a TeSys GV5PB device.

  • AU undervoltage trip release or AS shunt trip in a TeSys GV6PB device.

Wiring Diagram

Connect the SDTAM thermal fault module and the two outputs in strict accordance with the wiring diagram.

The diagram is shown with circuits de-energized, all devices open, connected and charged and relays in normal position.

Item

Description

SD1, SD3

Thermal fault module input power supply

SD2

Detected overload fault signal output. This output maintains its state until reset.

SD4

Contactor control output

KM1

LC1D or LC1F contactor

CA2

CA2, CAD, or Zelio-type control relay

Output Assignment

Output 1 (SD2/OUT1): normally open, indicates thermal faults.

Output 2 (SD4/OUT2): normally closed, opens the contactor KM.

Outputs are activated 400 ms before the device trips in the case of:

  • Overload or thermal protection

  • Phase-unbalance protection

Contactor Control

Contactor control by the output 2 signal (SD4/OUT2) optimizes continuity of service and provides the following additional benefits:

  • Lower risk of motor deterioration.

  • Activation of the output indicates that the application is not working normally. Abnormal operation is not the result of an anomaly or internal condition in the motor-feeder.

  • The cause of this abnormal operation can be temporary (for example, a voltage drop causing an overly long starting time).

When the cause of the overload or unbalance has disappeared, the equipment can be powered up again.

NOTE: To control a contactor with a consumption exceeding 80 mA, it is necessary to provide a control relay.

Operating Modes

 

The SDTAM thermal fault module incorporates an auto-reset delay setting dial.

 

To return the outputs to their initial state following activation:

  • Manual (SDTAM dial in the OFF position) after canceling the module power supply.

  • Automatic (SDTAM dial on one of the time delay adjustment settings) following a time delay (set from 1 to 15 minutes to allow for the motor cooling time).

Item

Description

I

Motor current

Output 1

SDTAM detected overload fault signal output

Output 2

SDTAM contactor control output

KM1

Motor contactor

Q

TeSys GV5PB / GV6PB device

QR Code is a registered trademark of DENSO WAVE INCORPORATED in Japan and other countries.

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