DOCA0161ENUS-01

Chapter 1

TeSys GV5PB / GV6PB Devices

TeSys Master Range

TeSys is an innovative motor control and management solution from the global market leader. TeSys offers connected, efficient products and solutions for switching and protection of motors and electrical loads in compliance with all major global electrical standards.

Description

TeSys GV5PB / GV6PB devices offer current ratings from 58 to 520 A, for AC power systems up to 600 Vac.

TeSys GV5PB / GV6PB devices are available in the following current ratings:

  • TeSys GV5PB for current ratings from 58 to 217 A

  • TeSys GV6PB for current ratings from 190 to 520 A

TeSys GV5PB / GV6PB devices have the following features:

  • Toggle switch handle

  • 3-pole devices

  • 5, 10 and 20 trip classes

  • The following accessories are optional and installable on site:

    • Voltage trip releases:

    • Auxiliary contacts

    • Insulation accessories

    • Mechanical lugs

Device Identification

The commercial reference of each device provides information about:

  • The size of the device

  • The type of protection the device provides

  • The current rating of the device

  • The breaking capacity of the device

For example, the commercial reference of the GV5PB 150N device contains the following information:

  • GV5: The device is a TeSys GV5 device.

  • TPB: The device offers line and overload protection.

  • 150: The device has a current rating of 150 A

    *
  • N: The breaking capacity of the device is 35 kA at 480 Vac.

Short-circuit Current Ratings

The following table shows the short-circuit current rating in kA rms for TeSys GV5PB / GV6PB devices:

Reference Dial Range Short — Circuit Current Rating
240 Vac 480 Vac 600 Vac

GV5PB150N

58–130

65 kA

35 kA

18 kA

GV5PB150S

58–130

100 kA

65 kA

25 kA

GV5PB250N

114–217

65 kA

35 kA

18 kA

GV5PB250S

114–217

100 kA

65 kA

25 kA

GV6PB400N

190–348

65 kA

35 kA

18 kA

GV6PB400S

190–348

100 kA

65 kA

25 kA

GV6PB600N

312–520

65 kA

35 kA

18 kA

GV6PB600S

312–520

100 kA

65 kA

25 kA

Standard Compliance

TeSys GV5PB / GV6PB devices are compliant with the following standards:

  • UL 489 Supplement SH for circuit breakers

  • CSA

  • NOM

Device Overview

Device Description

TeSys GV5PB / GV6PB devices are equipped with toggle switch handles as standard.

The device operating controls, operation indicators, settings, and locking mechanisms are located on the

front of the device.

Optional rotary handles are available in black or yellow. See Devices with Rotary Handle.

TeSys GV5PB device:

A

Power connection

B

Toggle switch

C

Device and accessory data labels

D

QR code

E

Seal for trip unit

F

Trip unit

G

Push-to-trip button

H

Rating plate

Device Description

TeSys GV5PB / GV6PB devices are equipped with toggle switch handles as standard.

The device operating controls, operation indicators, settings, and locking mechanisms are located on the front of the device.

Optional rotary handles are available in black or yellow. See Devices with Rotary Handle.

TeSys GV5PB device

A

Power connection

B

Toggle switch

C

Device and accessory data labels

D

QR code

E

Seal for trip unit

F

Trip unit

G

Push-to-trip button

H

Rating plate

QR code

Scan the QR code to get additional information about the device from the Schneider Electric website. To scan the QR code, use a smart phone that is equipped with a camera and installed with a QR code reader.

Devices with Rotary Handle

For devices with a rotary handle:

  • The device operating controls are located on the front enclosure cover.

  • The operation indicators and settings are accessible when the door is open.

  • The locking mechanisms are located on the front enclosure cover (door closed).

Optional rotary handles are available in two colors:

  • Black

  • Yellow

NOTE: See instruction sheet GHD16292AA for information on mounting the extended rotary handle.


Circuit Breaker Face with Rotary Handle (Left) and Extended Rotary Handle (Right)

A

Faceplate Label

B

Direct rotary handle

C

Extended rotary handle

D

Push-to-trip button

E

Trip unit

F

Trip unit adjusting dials

Rating Plate

The rating plate on the front of the device identifies the device and its characteristics. The rating plate depends on the breaking performances.

A

Range name

B

type of device

C

Commercial reference

D

Interrupting rating

E

Standards

Add-on Blocks and Accessories for GV5PB

Legend Accessory Instruction Sheet Reference   Legend Accessory Instruction Sheet Reference

1

Terminal shield

48940-223-02

 

7

Direct rotary handle

MFR55037

2

Phase barrier

48940-254-01

 

8

SDTAM thermal fault module

48940-318-01

3

Terminal nut insert kit

48940-222-01

 

9

AU (UVR) or AS (SHT) voltage releases

MFR55033

4

Mechanical lugs

48940-221-02

 

10

SDE adapter

See Product Data Sheet.

5

Extended rotary handle

GHD16292AA

 

11

OF, SD, or SDE indication contacts

MFR55023

6

Open door shaft operator

EAV78496

   

Add-on Blocks and Accessories for GV6PB

Legend Accessory Instruction Sheet Reference   Legend Accessory Instruction Sheet Reference

1

LTSS3P short terminal shield

EAV68909

 

7

Open door shaft operator

EAV78496

2

LTSM3P medium terminal shield

EAV68909

 

8

MCC Conversion Accessory

GHD16295AA

3

LTSL3P long terminal shield

EAV68909

 

9

Direct rotary handle

MFR55039

4

AL400L61K / CU400L61K lug kit

S1A14748

 

10

SDTAM thermal fault module

48940–318–01

5

L600LS52K / CU600LS52K lug kit

S1A14748

 

11

AU (UVR) or AS (SHT) voltage releases

MFR55033

6

Extended rotary handle

GHD16292AA

 

12

OF, SD, or SDE indication contacts

MFR55023

Sealing Accessories

Use sealing accessories to prevent device operations.

Seal type

Helps to prevent

Seal image

Escutcheon fixing screw
  • Dismantling the escutcheon

  • Accessing the auxiliaries

  • Dismantling the trip unit

Transparent protective cover
  • Altering trip unit settings

  • Accessing the test port for the trip UNITS

Environmental Conditions

Ambient Temperature

  • GV5PB and GV6PB Motor Protection Circuit Beakers may be used between –13 to +158°F (–2 to +7°C). For temperatures higher than 104°F (40°C) inside the enclosure, devices must be derated. See Temperature Derating below.

  • Circuit breakers should be put into service under normal ambient, operating-temperature conditions.

  • The permissible storage temperature range for GV5PB and GV6PB Motor Protection Circuit Breakers

    in the original packing is –58 to +185°F (–0 to +85°C).

Temperature Derating

GV5PB and GV6PB Motor Protection Circuit Breakers are equipped with electronic trip units.

Electronic trip units are not affected by variations in temperature. If the trip units are used in high temperature environments, the Micrologic™ trip unit setting must take into account the temperature limits of the circuit breaker.

Changes in temperature do not affect measurements by electronic trip units.

  • The built-in CT sensors with Rogowski coils measure the current.

  • The control electronics compare the value of the current to the settings defined for 104°F (40°C).

Because temperature has no effect on the CT measurements, the tripping thresholds do not need to be modified.

However, the temperature rise caused by the flow of current combined with the ambient temperature increases the temperature of the device. To avoid reaching the thermal withstand value, it is necessary to limit the current flowing through the device, that is the maximum Ir setting as a function of the temperature.

See following indicates the maximum long-time (LT) protection setting Ir (A) depending on the ambient temperature.

    Temperature
Type of Device Rating 104°F (40°C) 113°F (45°C) 122°F (50°C) 131°F (55°C) 140°F (60°C) 149°F (65°C) 158°F (70°C)
GV5 150 A No derating
GV5 250 A 250 250 250 245 237 230 225
GV6 400 A 400 400 400 390 380 370 360
GV6 600 A 600 600 600 585 570 550 225

Extreme Atmospheric Conditions

TeSys GV5PB / GV6PB devices are designed to operate in industrial atmospheres as defined in IEC/EN 60947-2 standard for the highest level of pollution (level 3).

They are tested for extreme storage conditions according to the following standards:

Standard Title
IEC/EN 60068-2-2 Dry heat, severity level +185°F (+85°C)
IEC/EN 60068-2-1 Dry cold, severity level ­C58°F (-C50°C)
IEC/EN 60068-2-30

Damp heat, cyclic

  • temperature +131°F (+55°C)

  • relative humidity 95%

IEC/EN 60068-2-52 Salt-mist test

It is recommended to install the device in a properly ventilated switchboard without excessive dust.

Vibration

TeSys GV5PB / GV6PB devices are tested against vibration.

Conformity tests are carried out in accordance with IEC/EN 60068-2-6 standard at the levels required by merchant marine inspection organizations such as Bureau Veritas and Lloyd’s Register:

  • 2 Hz to 25.0 Hz with an amplitude of +/- 0.063 in (+/- 1.6 mm)

  • 25.0 Hz to 100 Hz at an acceleration of +/- 4.0 g

Excessive vibration may cause tripping, breaks in connection, or damage to mechanical parts.

Electromagnetic Disturbances

TeSys GV5PB / GV6PB devices are immune to electromagnetic disturbance.

Overcurrent protection tests are carried out in accordance with the electromagnetic compatibility (EMC) standard (IEC/EN 60947-2 standard appendixes F and J).

Check for compliance with EMC standard by testing for immunity to:

  • Overvoltages produced by the operation of electromagnetic switchgear.

  • Overvoltages produced by atmospheric disturbance that pass through the electrical network (for example, lightning).

  • The use of apparatus emitting radio waves (such as radio transmitters, walkie-talkies, or radar).

  • Electrostatic discharges produced by the operators themselves.

Conformity with EMC standard as described above helps to ensure that:

  • The device operates correctly in a disturbed environment:

    • Without nuisance tripping.

    • In accordance with the trip time.

  • There is no disturbance to any type of industrial or commercial environment.

Altitude

TeSys GV5PB / GV6PB devices are designed to operate within specification at altitudes of up to 6,600 ft (2,000 m).

Above 6,600 ft (2,000 m), modifying the characteristics of the surrounding air (dielectric strength, cooling capacity) causes derating as follows:

Altitude (m/ft) 6,560 ft (2,000 m) 9,840 ft (3,000 m) 13,120 ft (4,000 m) 16,400 ft (5,000 m)
Dielectric withstand voltage (V) 3000 V 2500 V 2100 V 1800 V
Insulation voltage (Vi) 800 V 700 V 600 V 500 V
Maximum operational voltage (Ve) 690 V 590 V 520 V 460 V
Average current capacity (A) at 104°F (40°C) (Inx) 10 0.96 0.93 0.9
QR Code is a registered trademark of DENSO WAVE INCORPORATED in Japan and other countries.

Was this helpful?