Chapter 1
TeSys GV5PB / GV6PB Devices
TeSys Master Range
TeSys is an innovative motor control and management solution from the global market leader. TeSys offers connected, efficient products and solutions for switching and protection of motors and electrical loads in compliance with all major global electrical standards.
Description
TeSys GV5PB / GV6PB devices offer current ratings from 58 to 520 A, for AC power systems up to 600 Vac.
TeSys GV5PB / GV6PB devices are available in the following current ratings:
-
TeSys GV5PB for current ratings from 58 to 217 A
-
TeSys GV6PB for current ratings from 190 to 520 A
TeSys GV5PB / GV6PB devices have the following features:
-
Toggle switch handle
-
3-pole devices
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5, 10 and 20 trip classes
-
The following accessories are optional and installable on site:
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Voltage trip releases:
-
Auxiliary contacts
-
Insulation accessories
-
Mechanical lugs
-
Device Identification
The commercial reference of each device provides information about:
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The size of the device
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The type of protection the device provides
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The current rating of the device
-
The breaking capacity of the device
For example, the commercial reference of the GV5PB 150N device contains the following information:
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GV5: The device is a TeSys GV5 device.
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TPB: The device offers line and overload protection.
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150: The device has a current rating of 150 A
* -
N: The breaking capacity of the device is 35 kA at 480 Vac.
Short-circuit Current Ratings
The following table shows the short-circuit current rating in kA rms for TeSys GV5PB / GV6PB devices:
Reference | Dial Range | Short — Circuit Current Rating | ||
240 Vac | 480 Vac | 600 Vac | ||
58–130 |
65 kA |
35 kA |
18 kA |
|
58–130 |
100 kA |
65 kA |
25 kA |
|
114–217 |
65 kA |
35 kA |
18 kA |
|
114–217 |
100 kA |
65 kA |
25 kA |
|
190–348 |
65 kA |
35 kA |
18 kA |
|
GV6PB400S |
190–348 |
100 kA |
65 kA |
25 kA |
GV6PB600N |
312–520 |
65 kA |
35 kA |
18 kA |
312–520 |
100 kA |
65 kA |
25 kA |
Standard Compliance
TeSys GV5PB / GV6PB devices are compliant with the following standards:
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UL 489 Supplement SH for circuit breakers
-
CSA
-
NOM
Device Overview
TeSys GV5PB / GV6PB devices are equipped with toggle switch handles as standard.
The device operating controls, operation indicators, settings, and locking mechanisms are located on the
front of the device.
Optional rotary handles are available in black or yellow. See Devices with Rotary Handle.
TeSys GV5PB device:
A |
Power connection |
B |
Toggle switch |
C |
Device and accessory data labels |
D |
QR code |
E |
Seal for trip unit |
F |
Trip unit |
G |
Push-to-trip button |
H |
Rating plate |
Device Description
TeSys GV5PB / GV6PB devices are equipped with toggle switch handles as standard.
The device operating controls, operation indicators, settings, and locking mechanisms are located on the front of the device.
Optional rotary handles are available in black or yellow. See Devices with Rotary Handle.
TeSys GV5PB device
A |
Power connection |
B |
Toggle switch |
C |
Device and accessory data labels |
D |
QR code |
E |
Seal for trip unit |
F |
Trip unit |
G |
Push-to-trip button |
H |
Rating plate |
QR code
Scan the QR code to get additional information about the device from the Schneider Electric website. To scan the QR code, use a smart phone that is equipped with a camera and installed with a QR code reader.
Devices with Rotary Handle
For devices with a rotary handle:
-
The device operating controls are located on the front enclosure cover.
-
The operation indicators and settings are accessible when the door is open.
-
The locking mechanisms are located on the front enclosure cover (door closed).
Optional rotary handles are available in two colors:
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Black
-
Yellow
NOTE: See instruction sheet GHD16292AA for information on mounting the extended rotary handle.
Circuit Breaker Face with Rotary Handle (Left) and Extended Rotary Handle (Right)
A |
Faceplate Label |
B |
Direct rotary handle |
C |
Extended rotary handle |
D |
Push-to-trip button |
E |
Trip unit |
F |
Trip unit adjusting dials |
Rating Plate
Add-on Blocks and Accessories for GV5PB
Legend | Accessory | Instruction Sheet Reference | Legend | Accessory | Instruction Sheet Reference | |
---|---|---|---|---|---|---|
1 |
Terminal shield |
7 |
Direct rotary handle |
|||
2 |
Phase barrier |
8 |
SDTAM thermal fault module |
|||
3 |
Terminal nut insert kit |
9 |
AU (UVR) or AS (SHT) voltage releases |
|||
4 |
Mechanical lugs |
10 |
SDE adapter |
|||
5 |
Extended rotary handle |
11 |
OF, SD, or SDE indication contacts |
|||
6 |
Open door shaft operator |
Add-on Blocks and Accessories for GV6PB
Legend | Accessory | Instruction Sheet Reference | Legend | Accessory | Instruction Sheet Reference | |
---|---|---|---|---|---|---|
1 |
LTSS3P short terminal shield |
7 |
Open door shaft operator |
|||
2 |
LTSM3P medium terminal shield |
8 |
MCC Conversion Accessory |
|||
3 |
LTSL3P long terminal shield |
9 |
Direct rotary handle |
|||
4 |
AL400L61K / CU400L61K lug kit |
10 |
SDTAM thermal fault module |
|||
5 |
L600LS52K / CU600LS52K lug kit |
11 |
AU (UVR) or AS (SHT) voltage releases |
|||
6 |
Extended rotary handle |
12 |
OF, SD, or SDE indication contacts |
Sealing Accessories
Environmental Conditions
Ambient Temperature
-
GV5PB and GV6PB Motor Protection Circuit Beakers may be used between –13 to +158°F (–2 to +7°C). For temperatures higher than 104°F (40°C) inside the enclosure, devices must be derated. See Temperature Derating below.
-
Circuit breakers should be put into service under normal ambient, operating-temperature conditions.
-
The permissible storage temperature range for GV5PB and GV6PB Motor Protection Circuit Breakers
in the original packing is –58 to +185°F (–0 to +85°C).
Temperature Derating
GV5PB and GV6PB Motor Protection Circuit Breakers are equipped with electronic trip units.
Electronic trip units are not affected by variations in temperature. If the trip units are used in high temperature environments, the Micrologic™ trip unit setting must take into account the temperature limits of the circuit breaker.
Changes in temperature do not affect measurements by electronic trip units.
-
The built-in CT sensors with Rogowski coils measure the current.
-
The control electronics compare the value of the current to the settings defined for 104°F (40°C).
Because temperature has no effect on the CT measurements, the tripping thresholds do not need to be modified.
However, the temperature rise caused by the flow of current combined with the ambient temperature increases the temperature of the device. To avoid reaching the thermal withstand value, it is necessary to limit the current flowing through the device, that is the maximum Ir setting as a function of the temperature.
See following indicates the maximum long-time (LT) protection setting Ir (A) depending on the ambient temperature.
Temperature | ||||||||
Type of Device | Rating | 104°F (40°C) | 113°F (45°C) | 122°F (50°C) | 131°F (55°C) | 140°F (60°C) | 149°F (65°C) | 158°F (70°C) |
GV5 | 150 A | No derating | ||||||
GV5 | 250 A | 250 | 250 | 250 | 245 | 237 | 230 | 225 |
GV6 | 400 A | 400 | 400 | 400 | 390 | 380 | 370 | 360 |
GV6 | 600 A | 600 | 600 | 600 | 585 | 570 | 550 | 225 |
Extreme Atmospheric Conditions
TeSys GV5PB / GV6PB devices are designed to operate in industrial atmospheres as defined in IEC/EN 60947-2 standard for the highest level of pollution (level 3).
They are tested for extreme storage conditions according to the following standards:
Standard | Title |
IEC/EN 60068-2-2 | Dry heat, severity level +185°F (+85°C) |
IEC/EN 60068-2-1 | Dry cold, severity level C58°F (-C50°C) |
IEC/EN 60068-2-30 |
Damp heat, cyclic
|
IEC/EN 60068-2-52 | Salt-mist test |
It is recommended to install the device in a properly ventilated switchboard without excessive dust.
Vibration
TeSys GV5PB / GV6PB devices are tested against vibration.
Conformity tests are carried out in accordance with IEC/EN 60068-2-6 standard at the levels required by merchant marine inspection organizations such as Bureau Veritas and Lloyd’s Register:
-
2 Hz to 25.0 Hz with an amplitude of +/- 0.063 in (+/- 1.6 mm)
-
25.0 Hz to 100 Hz at an acceleration of +/- 4.0 g
Excessive vibration may cause tripping, breaks in connection, or damage to mechanical parts.
Electromagnetic Disturbances
TeSys GV5PB / GV6PB devices are immune to electromagnetic disturbance.
Overcurrent protection tests are carried out in accordance with the electromagnetic compatibility (EMC) standard (IEC/EN 60947-2 standard appendixes F and J).
Check for compliance with EMC standard by testing for immunity to:
-
Overvoltages produced by the operation of electromagnetic switchgear.
-
Overvoltages produced by atmospheric disturbance that pass through the electrical network (for example, lightning).
-
The use of apparatus emitting radio waves (such as radio transmitters, walkie-talkies, or radar).
-
Electrostatic discharges produced by the operators themselves.
Conformity with EMC standard as described above helps to ensure that:
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The device operates correctly in a disturbed environment:
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Without nuisance tripping.
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In accordance with the trip time.
-
-
There is no disturbance to any type of industrial or commercial environment.
Altitude
TeSys GV5PB / GV6PB devices are designed to operate within specification at altitudes of up to 6,600 ft (2,000 m).
Above 6,600 ft (2,000 m), modifying the characteristics of the surrounding air (dielectric strength, cooling capacity) causes derating as follows:
Altitude (m/ft) | 6,560 ft (2,000 m) | 9,840 ft (3,000 m) | 13,120 ft (4,000 m) | 16,400 ft (5,000 m) |
Dielectric withstand voltage (V) | 3000 V | 2500 V | 2100 V | 1800 V |
Insulation voltage (Vi) | 800 V | 700 V | 600 V | 500 V |
Maximum operational voltage (Ve) | 690 V | 590 V | 520 V | 460 V |
Average current capacity (A) at 104°F (40°C) (Inx) | 10 | 0.96 | 0.93 | 0.9 |