Altistart Soft Starters

Altistart™ 22 Soft Starters

The Altistart 22 is designed for commercial and normal duty industrial applications, it uses both voltage and torque control to provide a soft start and soft stop for there-phase asynchronous motors between 17 A and 590 A. The conformal-coated, printed circuit boards provide enhanced resistance to harsh environments, increasing the service life of installations and lowering maintenance costs.

Select the Altistart 22 soft starter using the nameplate full-load ampere rating of the motor and the table below. The horsepower ratings are for reference only.

Altistart 22 Selection [1]

208 V

230 V

400 kW

460 V

575 V

Rated
A

Softstart Reference

[2] or [3]

Dimensions (inches)

Frame
Size

W

H

D

3

5

5.5

10

15

17

ATS22D17S6,S6U

5.1

9.8

6.6

A

7.5

10

11

20

25

32

ATS22D32S6,S6U

5.1

9.8

6.6

A

[4]

15

18.5

30

40

47

ATS22D47S6,S6U

5.1

9.8

6.6

A

15

20

22

40

50

63

ATS22D62S6,S6U

5.7

10.9

8.1

B

20

25

30

50

60

75

ATS22D75S6,S6U

5.7

10.9

8.1

B

25

30

37

60

75

88

ATS22D88S6,S6U

5.7

10.9

8.1

B

30

40

45

75

100

110

ATS22C11S6,S6U

5.9

13

9

C

40

50

55

100

125

140

ATS22C14S6,S6U

5.9

13

9

C

50

60

75

125

150

170

ATS22C17S6,S6U

5.9

13

9

C

60

75

90

150

200

210

ATS22C21S6,S6U

8.1

15.6

11.8

D

75

100

110

200

250

250

ATS22C25S6,S6U

8.1

15.6

11.8

D

100

125

132

250

300

320

ATS22C32S6,S6U

8.1

15.6

11.8

D

125

150

160

300

350

410

ATS22C41S6,S6U

8.1

15.6

11.8

D

150

220

350

400

480

ATS22C48S6,S6U

11.9

16.8

13.4

E

200

250

400

500

590

ATS22C59S6,S6U

11.9

16.8

13.4

E

Maximum Number of Starts/Stops per Hour

Catalog Number

Number of starts/Stops per Hour

ATS22D17S6U–D88S6U

6 (up to 10 with optional fan)

ATS22C11S6U–C17S6U

4 (up to 10 with optional fan)

ATS22C21S6U–C59S6U

4 (comes with fan)

AltistartTM 22 Options: Fans and Accessories

Altistart 22 Accessories Selection

Description

Length

Catalog Number

Software

SoMove™ This software enables the user to configure, set, debug and organize maintenance task for the complete Altivar product line and the Altistart 22 and Altistart 48 soft starters. It can also be used to customize the integrated display terminal menus. It can be used with a direct connection or a Bluetooth® wireless connection. Free download www.schneider-electric.us

User Interface Kits

Cable USB/RS485 cord set (equipped with RJ45 socket)

TCSMCNAM3M002P

Remote Keypadad IP54/NEMA® 12 keypad

VW3G22101

IP65 keypad

VW3G22102 [5]

Remote Keypad Cords Equipped with 2 RJ45 Connectors 3 FT length

VW3A1104R10

9 FT length

VW3A1104R30

Modbus Serial Link Connection via splitter box and RJ45 connectors Modbus™ splitter box (with 10 RJ45 Connectors)

LU9GC3

Cordsets for Modbus serial link (with 2 RJ45 connectors .3 m

VW3A8306R03

1 m

VW3A8306R10

3 m

VW3A8306R30

Modbus T-junction boxes (with integrated cables) .3 m

VW3A8306TF03

1 m

VW3A8306TF10

RJ45 Line Terminators (Sold in lots of 2)

VW3A8306RC

Altivar and Altistart Programming Cable 30-Pin mobile to RS-485 converter 2 m

VW3A8151R20U

Altistart 22 Fans Selection

Power Supply Voltage For Control For Use On Altistart Catalog Number
The ATS22C21S6,S6U..C59S6,S6U units come with an integrated fan. The ATS22D17S6,S6U..C17S6,S6U units are ventilated by means of natural ventilation. For more demanding applications, such as those with a greater number of starts, the Altistart 22 range offers fans as an option. The fans are powered by the Altistart 22 unit and attach to the back of the device. The fan's noise level is less than 60 dBA.
220 V ATS22D17–D47S6

VW3G22400

ATS22D62–D88S6

VW3G22401

ATS22C11–C17S6

VW3G22402

110 V ATS22D17–D47S6U

VW3G22U400

ATS22D62–D88S6U

VW3G22U401

ATS22C11–C17S6U

VW3G22U402

Altistart™ 430 Soft Starters

Effective Motor Management

Altivar Soft Starter ATS430 is the new comprehensive range of soft starters from Schneider Electric for standard industrial machines. It provides functions for effective motor management, including operational performance, reliability, protection, integration in the automation system, and energy efficiency.

Altivar Soft Starter ATS430 is designed to deliver:

  • Best-in-class motor control

  • High-durability performance to reduce downtime and extend lifespan

  • Superior sustainability through energy efficiency and resources preservation

  • Cost reduction at each phase of the life cycle

ATS430 covers the operational voltage range from 208 to 600 V in a single product range from 17 up to 590 A to meet the requirements of the most stringent applications in normal duty. The range embeds best practice cybersecurity functions helping to protect operations, and integrates condition monitoring of its most sensitive parts.

Best-in-class Motor Control

ATS430 integrates the TCS (torque control system) to ensure smooth acceleration, deceleration, and preserve the mechanics and hydraulics. Monitoring of the motor, application, power, and energy is built-in; all the data is available to users and the automation system.

High-durability Performance

Altivar Soft Starter ATS430 is designed to help ensure operational continuity. The high-durability performance of ATS430 allows downtime and operational expenditure to be reduced and equipment lifespan to be extended. Durability encompasses:

  • Reliability

  • Upgradability

  • Repairability

Reliability by Design

ATS430 withstands high stress from several sources, whether environmental or operational. It offers enhanced robustness in:

  • Thermal conditions, with an extended operating ambient temperature range from -25 to 60°C/13 to 140°F (with derating above 40°C/104°F)

  • Mechanical conditions, by using a long-lasting power connection with integrated EverLink™ technology and complying with class 3M3 and class 3S3 according to IEC 60721-3-3 ed. 2002

  • Chemical conditions, by complying with class 3C3 according to IEC 60721-3-3 ed. 2002 with salt mist

  • Electrical conditions, thanks to a large mains voltage range from 208 to 600 V and a large mains frequency range from 50 or 60 Hz +/-20%

Torque control, the boost function, and the ATS430 starting capabilities all help to increase the resistance to stress originating from the application.

Cybersecurity Best Practices

As limiting events resulting in downtime can also be caused by operators, the ATS430 embeds best practice cybersecurity functions covering:

  • User account management, including user authentication, role-based authorization, access channels, and strong passwords

  • Tougher access to restrict ports, functions, or services

  • Threat intelligence to manage cybersecurity-related events

  • Cybersecurity-compliant firmware upgrade

Altistart™ 430 Selection

Normal Duty, Soft Starter in-line Connection, 208...600 Vac 50/60 Hz Supply

Motor

Soft Starter

Normal motor power

Reference

Operational rated current le[6]

208 V

230 V

400 V

440 V

460V

500 V

575 V

HP

HP

kW

kW

kW

HP

kW

HP

Catalog Number

Rated A

3

5

4

7.5

7.5

10

9

15

ATS430D17S6

17

7.5

10

7.5

15

15

20

18.5

25

ATS430D32S6

32

15

11

22

22

30

30

40

ATS430D47S6

47

15

20

15

30

30

40

37

50

ATS430D62S6

62

20

25

18.5

37

37

50

45

60

ATS430D75S6

75

25

30

22

45

45

60

55

75

ATS430D88S6

88

30

40

30

55

55

75

75

100

ATS430C11S6

110

40

50

37

75

75

100

90

125

ATS430C14S6

140

50

60

45

90

90

125

110

150

ATS430C17S6

170

60

75

55

110

110

150

132

200

ATS430C21S6

210

75

100

75

132

132

200

160

250

ATS430C25S6

250

100

125

90

160

160

250

220

300

ATS430C32S6

320

125

150

110

220

220

300

250

350

ATS430C41S6

410

150

132

250

250

350

315

400

ATS430C48S6

480

200

160

315

355

400

400

500

ATS430C59S6

590

The nominal motor current ln must not exceed the operational rated current le.

Starting Capabilities of ATS430 According to the Service Duty

Service Type

Overloading (Starting)

Service Cycle

Overcurrent

Duration

No. of Starts/h

Service Factor

From an application standpoint, the overload is defined depending on the service duty of the motor, S1 (continuous operation) or S4 (intermittent operation).

Normal duty

S1

4 x ln

23 s

Continuous operation after starting

3 x ln

46 s

S4

4 x ln

13 s

ATS430D17...C17S6: 10

50%

3 x ln

23 s

ATS430C21...C59S6: 6

A normal duty application corresponds to motor protection Class 10E.


Replacement parts

Description

Corresponding Soft Starter

Reference

Weight
kg (lb)

Fan kit + instruction sheet

ATS430C14S6…C17S6

VZ3V4902

0.125 (0.276)

ATS430C21S6…C59S6

VZ3V4903

0.275 (0.606)

Control block + instruction sheet

ATS430D17S6….ATS430D47S6

VX4G4301

0.350 (0.772)

ATS430D62S6….ATS430C59S6

VX4G4302

0.400 (0.882)


Power options for ATS430

ATS430 reference

Protective covers for power terminals

Line chokes

ATS430D17S6

VZ1L015UM17T

ATS430D32S6

VZ1L040U600T

ATS430D47S6

VZ1L070U350T

ATS430D62S6

VZ1L070U350T

ATS430D75S6

VZ1L150U170T

ATS430D88S6

VZ1L150U170T

ATS430C11S6

VZ1L150U170T

ATS430C14S6

VW3G4701

VZ1L150U170T

ATS430C17S6

VW3G4701

VZ1L250U100T

ATS430C21S6

VW3G4702

VZ1L250U100T

ATS430C25S6

VW3G4702

VZ1L250U100T

ATS430C32S6

VW3G4702

VZ1L325U075T

ATS430C41S6

VW3G4702

VZ1L530U045T

ATS430C48S6

VW3G4703

VZ1L530U045T

ATS430C59S6

VW3G4703

VZ1LM10U024T

Altistart™ 480 Soft Starters

The Altivar Soft Starter ATS480 is a controller with six thyristors using the TCS (torque control system) algorithm to control acceleration, deceleration, and stopping of three-phase squirrel cage asynchronous motors up to 900 kW.

The ATS480 is a cost-effective solution designed to:

  • Reduce machine operating costs by reducing mechanical stress and improving machine availability

  • Reduce the risk of severe damage by reducing fluid shocks

  • Reduce the stress on the electrical distribution system by reducing line current peaks and voltage drops during motor starts

Altivar Soft Starter ATS480 consists of one range only covering:

  • Operational voltage from 208 V to 690 V

  • Operational current from 17 A to 1200 A

ATS480 integrates Modbus serial line communication protocols as standard. Each device is equipped with two RJ45 ports for:

  • Connection to configuration and firmware update software

  • Connection of the plain text display terminal or graphic display terminal

  • Connection to a Modbus fieldbus

In addition, the ATS480 is equipped with one slot for a communication module:

• Modbus TCP

• CANopen

• PROFIBUS DP

• EtherNet/IP

• PROFINET

 

Altistart™ 480 Selection

ATS480 in-line, not bypassed

Motor nameplate

ATS480

Rated operational voltage (Ue)

Rated motor power

Reference

Operational rated current (le)

230 V

400 V

440 V

500 V

525 V

660 V

690 V

kW

kW

kW

kW

kW

kW

kW

Catalog Number

Rated A

Normal duty applications

4

7.5

7.5

9

9

11

15

ATS480D17Y

17

5.5

11

11

11

11

15

18.5

ATS480D22Y

22

7.5

15

15

18.5

18.5

22

22

ATS480D32Y

32

9

18.5

18.5

22

22

30

30

ATS480D38Y

38

11

22

22

30

30

37

37

ATS480D47Y

47

15

30

30

37

37

45

45

ATS480D62Y

62

18.5

37

37

45

45

55

55

ATS480D75Y

75

22

45

45

55

55

75

75

ATS480D88Y

88

30

55

55

75

75

90

90

ATS480C11Y

110

37

75

75

90

90

110

110

ATS480C14Y

140

45

90

90

110

110

132

160

ATS480C17Y

170

55

110

110

132

132

160

200

ATS480C21Y

210

75

132

132

160

160

220

250

ATS480C25Y

250

90

160

160

220

220

250

315

ATS480C32Y

320

110

220

220

250

250

355

400

ATS480C41Y

410

132

250

250

315

315

400

500

ATS480C48Y

480

160

315

355

400

400

560

560

ATS480C59Y

590

355

400

630

630

ATS480C66Y

660

220

400

500

500

500

710

710

ATS480C79Y

790

250

500

630

630

630

900

900

ATS480M10Y

1000

355

630

710

800

800

ATS480M12Y

1200

IP43 VW31114

IP65 VW3A1112

Altistart™ 480 Options

Description

Catalog Number

Software

SoMove™

This software enables the user to configure, set, debug and organize maintenance task for the complete Altivar product line and the Altistart 22 and Altistart 480 soft starters. It can also be used to customize the integrated display terminal menus. It can be used with a direct connection or a Bluetooth® wireless connection. Free download www.se.com/us/en.

User Interface Kits

Door Mounting Kits:

Display Terminal IP43, delivered with the soft starter

VW3A1113

Door mounting kit — refer to the Instruction Sheet EAV91355

VW3A1114

Graphic Display Terminal IP65

VW3A1111

Door mounting kit for remote graphic terminal IP65 — refer to the Instruction Sheet EAV76406

VW3A1112

Select one of the following RJ45 cables to connect the remote mounting kit to the soft starter:
(not included with the remote kit):

1 meter connection cable

VW3A1104R10

3 meter connection cable

VW3A1104R30

5 meter connection cable

VW3A1104R50

10 meter connection cable

VW3A1104R100

USB to RJ45 Adaptor Kit for connecting to a PC with a USB port

TCSMCNAM3M002P

Ethernet IP/ Modbus TCP Fieldbus Module

VW3A3720

PROFIBUS Module

VW3A3607

PROFINET

VW3A3647

CANopen + complete accessories

VW3A3608

VW3A3618

VW3A3628

Shrouds

LA9F702

LA9F703

LA9F704

Altistart™ 490 Soft Starters

Your assets are priority

Altivar Soft Starter ATS490 is the new comprehensive range of soft starters from Schneider Electric providing advanced motor management for the majority of industrial applications. It offers operational performance, reliability, complete monitoring, integration in the automation system, and energy efficiency.

Altivar Soft Starter ATS490 is designed to deliver:

  • High-durability performance to maximize uptime with service life

  • Superior sustainability

  • Cost reduction at each phase of the service life

ATS490 covers the operational voltage range from 208 to 690 V in a single product range up to 1200 A, meets the requirements of the most stringent applications in normal and heavy duty. The range embeds innovative features that simplify the equipment and its design, while minimizing risks through certification.

Improving operational resilience

Altivar Soft Starter ATS490 is designed to help ensure continuity of operation. The high-durability performance of ATS490 applies not only to the product itself but also to the whole system to avoid disruption and reduce downtime.

Enhanced reliability

ATS490 withstands high stress from several origins, whether environmental or operational. It offers enhanced robustness against:

  • Thermal conditions with an extended ambient operating temperature from -25 to 60°C/-13 to 140°F (with derating above 40°C/104°F)

  • Mechanical conditions by using a long-lasting power connection with integrated EverLink™ technology and complying with class 3S3 according to IEC 60721-3-3

  • Chemical conditions by complying with class 3C3 according to IEC 60721-3-3 ed. 2002 with salt mist

  • Electrical conditions thanks to a large mains voltage range from 208 to 690 V and a large mains frequency range from 50 or 60 Hz +/-20%

The reliability on operating stress is also reinforced by TCS, the original Torque Control System by Schneider Electric, and by its starting capabilities that include high starting duration and high number of starts per hour.

Certified cybersecurity functions

ATS490 integrates IEC 62443-4-2 cybersecurity features certified by TÜV Rheinland with a development process that is IEC 62443-4-1 certified. The embedded functions include:

  • User account management, including user authentication, role-based authorization, access channels, and strong passwords

  • Tougher access to restrict communication ports and related functions or services

  • Threat intelligence to manage cybersecurity-related events

  • Cybersecurity-compliant firmware upgrade


Altistart™ 490 Selection

Normal Duty, Soft Starter in-line Connection, 208...690 Vac 50/60 Hz Supply

Motor

Soft Starter

Normal motor power

Reference

Operational rated current le[7]

208 V

230 V

400 V

440 V

460V

500 V

575 V

69075 V

HP

HP

kW

kW

kW

HP

kW

HP

kW

Catalog Number

Rated A

3

5

4

7.5

7.5

10

9

15

15

ATS490D17Y

17

5

7.5

5.5

11

11

15

11

20

18.5

ATS490D22Y

22

7.5

10

7.5

15

15

20

18.5

25

22

ATS490D32Y

32

10

9

18.5

18.5

25

22

30

30

ATS490D38Y

38

15

11

22

22

30

30

40

37

ATS490D47Y

47

15

20

15

30

30

40

37

50

45

ATS490D62Y

62

20

25

18.5

37

37

50

45

60

55

ATS490D75Y

75

25

30

22

45

45

60

55

75

75

ATS490D88Y

88

30

40

30

55

55

75

75

100

90

ATS490C11Y

110

40

50

37

75

75

100

90

125

110

ATS490C14Y

140

50

60

45

90

90

125

110

150

160

ATS490C17Y

170

60

75

55

110

110

150

132

200

200

ATS490C21Y

210

75

100

75

132

132

200

160

250

250

ATS490C25Y

250

100

125

90

160

160

250

220

300

315

ATS490C32Y

320

125

150

110

220

220

300

250

350

400

ATS490C41Y

410

150

132

250

250

350

315

400

500

ATS490C48Y

480

200

160

315

355

400

400

500

560

ATS490C59Y

590

200

250

355

400

500

600

630

ATS490C66Y

660

250

300

220

400

500

600

500

800

710

ATS490C79Y

790

350

350

250

500

630

800

630

1000

900

ATS490M10Y

1000

400

450

355

630

710

1000

800

1200

ATS490M12Y

1200

The nominal motor current ln must not exceed the operational rated current le.


Starting Capabilities of ATS490 According to the Service Duty

Application Duty

Overloading (Starting)

Service Cycle

Overcurrent

Duration

No. of Starts/h

Conduction

From an application standpoint, the overload is defined depending on the service duty of the motor, S1 (continuous operation) or S4 (intermittent operation).

S1 (Continuous operation)

Normal duty

4 x In

23 s

Continuous operation after starting

3 x In

46 s

Heavy duty

4 x In

48 s

Continuous operation after starting

3 x In

90 s

S4 (Intermittent operation)

ATS490D17Y...C17Y

Normal duty

4 x In

13 s

10

50%

3 x In

23 s

Heavy duty

4 x In

25 s

10

50%

ATS490C21Y...M12Y

Normal duty

4 x In

13 s

6

50%

3 x In

23 s

Heavy duty

4 x In

25 s

6

50%

Each application duty has a corresponding motor protection class:

  • Normal duty → motor thermal protection Class 10E

  • Heavy duty → motor thermal protection Class 20E


Replacement parts

Description

Corresponding Soft Starter

Reference

Weight
kg (lb)

Fan kit + instruction sheet

ATS490D88Y…C17Y

VZ3V4902

0.125 (0.276)

ATS490C21Y…C66Y

VZ3V4903

0.275 (0.606)

ATS490C79Y…M12Y

VZ3V4904

1.7 (3.748)

Control block + instruction sheet

All ATS490 soft starters

VX4G4901

0.390 (0.860)



ATS490 Communication Modules

Description

Reference

CANopen daisy chain

VW3A3608

CANopen SUB-D

VW3A3618

CANopen screw terminal block

VW3A3628

Profibus DP V1

VW3A3607

Footnotes

  1. Motor full load amperate (FLA) must not exceed the ampere ratings of the soft starter.
  2. S6 = 208–600 line voltage, 220 V control voltage
  3. S6U = 208–600 line voltage, 110 V control voltage
  4. Value not indicated when there is no corresponding standardized motor.
  5. A remote keypad cord set is required.
  6. Current on operation at a maximum ambient temperature of 40°C (104°F) and up to an ambient temperature of 60°C (140°F), derate current by 1% each °C (1.8°F).
  7. Current on operation at a maximum ambient temperature of 40°C (104°F). Above 40°C (l04°F) and up to an ambient temperature of 60°C (140°F), derate current by 1% each °C (1.8°F).

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