Altistart™ Soft Starters
Altistart™ 22 Soft Starters
The Altistart 22 is designed for commercial and normal duty industrial applications, it uses both voltage and torque control to provide a soft start and soft stop for there-phase asynchronous motors between 17 A and 590 A. The conformal-coated, printed circuit boards provide enhanced resistance to harsh environments, increasing the service life of installations and lowering maintenance costs.
Select the Altistart 22 soft starter using the nameplate full-load ampere rating of the motor and the table below. The horsepower ratings are for reference only.
Altistart 22 Selection [1]
|
208 V |
230 V |
400 kW |
460 V |
575 V |
Rated |
Softstart Reference |
Dimensions (inches) |
Frame |
||
|---|---|---|---|---|---|---|---|---|---|---|
|
W |
H |
D |
||||||||
|
3 |
5 |
5.5 |
10 |
15 |
17 |
ATS22D17S6,S6U |
5.1 |
9.8 |
6.6 |
A |
|
7.5 |
10 |
11 |
20 |
25 |
32 |
ATS22D32S6,S6U |
5.1 |
9.8 |
6.6 |
A |
|
— [4] |
15 |
18.5 |
30 |
40 |
47 |
ATS22D47S6,S6U |
5.1 |
9.8 |
6.6 |
A |
|
15 |
20 |
22 |
40 |
50 |
63 |
ATS22D62S6,S6U |
5.7 |
10.9 |
8.1 |
B |
|
20 |
25 |
30 |
50 |
60 |
75 |
ATS22D75S6,S6U |
5.7 |
10.9 |
8.1 |
B |
|
25 |
30 |
37 |
60 |
75 |
88 |
ATS22D88S6,S6U |
5.7 |
10.9 |
8.1 |
B |
|
30 |
40 |
45 |
75 |
100 |
110 |
ATS22C11S6,S6U |
5.9 |
13 |
9 |
C |
|
40 |
50 |
55 |
100 |
125 |
140 |
ATS22C14S6,S6U |
5.9 |
13 |
9 |
C |
|
50 |
60 |
75 |
125 |
150 |
170 |
ATS22C17S6,S6U |
5.9 |
13 |
9 |
C |
|
60 |
75 |
90 |
150 |
200 |
210 |
ATS22C21S6,S6U |
8.1 |
15.6 |
11.8 |
D |
|
75 |
100 |
110 |
200 |
250 |
250 |
ATS22C25S6,S6U |
8.1 |
15.6 |
11.8 |
D |
|
100 |
125 |
132 |
250 |
300 |
320 |
ATS22C32S6,S6U |
8.1 |
15.6 |
11.8 |
D |
|
125 |
150 |
160 |
300 |
350 |
410 |
ATS22C41S6,S6U |
8.1 |
15.6 |
11.8 |
D |
|
150 |
— |
220 |
350 |
400 |
480 |
ATS22C48S6,S6U |
11.9 |
16.8 |
13.4 |
E |
|
— |
200 |
250 |
400 |
500 |
590 |
ATS22C59S6,S6U |
11.9 |
16.8 |
13.4 |
E |
Maximum Number of Starts/Stops per Hour
|
Catalog Number |
Number of starts/Stops per Hour |
|---|---|
|
ATS22D17S6U–D88S6U |
6 (up to 10 with optional fan) |
|
ATS22C11S6U–C17S6U |
4 (up to 10 with optional fan) |
|
ATS22C21S6U–C59S6U |
4 (comes with fan) |
AltistartTM 22 Options: Fans and Accessories
Altistart 22 Accessories Selection
|
Description |
Length |
Catalog Number |
|
|---|---|---|---|
|
Software |
|||
| SoMove™ | This software enables the user to configure, set, debug and organize maintenance task for the complete Altivar product line and the Altistart 22 and Altistart 48 soft starters. It can also be used to customize the integrated display terminal menus. It can be used with a direct connection or a Bluetooth® wireless connection. Free download www.schneider-electric.us | ||
|
User Interface Kits |
|||
| Cable | USB/RS485 cord set (equipped with RJ45 socket) | ||
| Remote Keypadad | IP54/NEMA® 12 keypad | ||
| IP65 keypad | |||
| Remote Keypad Cords Equipped with 2 RJ45 Connectors | 3 FT length | ||
| 9 FT length | |||
| Modbus Serial Link Connection via splitter box and RJ45 connectors | Modbus™ splitter box (with 10 RJ45 Connectors) | ||
| Cordsets for Modbus serial link (with 2 RJ45 connectors | .3 m | ||
| 1 m | |||
| 3 m | |||
| Modbus T-junction boxes (with integrated cables) | .3 m | ||
| 1 m | |||
| RJ45 Line Terminators (Sold in lots of 2) | |||
| Altivar and Altistart Programming Cable | 30-Pin mobile to RS-485 converter | 2 m | |
Altistart 22 Fans Selection
| Power Supply Voltage For Control | For Use On Altistart | Catalog Number |
|---|---|---|
| The ATS22C21S6,S6U..C59S6,S6U units come with an integrated fan. The ATS22D17S6,S6U..C17S6,S6U units are ventilated by means of natural ventilation. For more demanding applications, such as those with a greater number of starts, the Altistart 22 range offers fans as an option. The fans are powered by the Altistart 22 unit and attach to the back of the device. The fan's noise level is less than 60 dBA. | ||
| 220 V | ATS22D17–D47S6 | |
| ATS22D62–D88S6 | ||
| ATS22C11–C17S6 | ||
| 110 V | ATS22D17–D47S6U | |
| ATS22D62–D88S6U | ||
| ATS22C11–C17S6U | ||
Altistart™ 430 Soft Starters
Effective Motor Management
Altivar Soft Starter ATS430 is the new comprehensive range of soft starters from Schneider Electric for standard industrial machines. It provides functions for effective motor management, including operational performance, reliability, protection, integration in the automation system, and energy efficiency.
Altivar Soft Starter ATS430 is designed to deliver:
-
Best-in-class motor control
-
High-durability performance to reduce downtime and extend lifespan
-
Superior sustainability through energy efficiency and resources preservation
-
Cost reduction at each phase of the life cycle
ATS430 covers the operational voltage range from 208 to 600 V in a single product range from 17 up to 590 A to meet the requirements of the most stringent applications in normal duty. The range embeds best practice cybersecurity functions helping to protect operations, and integrates condition monitoring of its most sensitive parts.
Best-in-class Motor Control
ATS430 integrates the TCS (torque control system) to ensure smooth acceleration, deceleration, and preserve the mechanics and hydraulics. Monitoring of the motor, application, power, and energy is built-in; all the data is available to users and the automation system.
High-durability Performance
Altivar Soft Starter ATS430 is designed to help ensure operational continuity. The high-durability performance of ATS430 allows downtime and operational expenditure to be reduced and equipment lifespan to be extended. Durability encompasses:
-
Reliability
-
Upgradability
-
Repairability
Reliability by Design
ATS430 withstands high stress from several sources, whether environmental or operational. It offers enhanced robustness in:
-
Thermal conditions, with an extended operating ambient temperature range from -25 to 60°C/13 to 140°F (with derating above 40°C/104°F)
-
Mechanical conditions, by using a long-lasting power connection with integrated EverLink™ technology and complying with class 3M3 and class 3S3 according to IEC 60721-3-3 ed. 2002
-
Chemical conditions, by complying with class 3C3 according to IEC 60721-3-3 ed. 2002 with salt mist
-
Electrical conditions, thanks to a large mains voltage range from 208 to 600 V and a large mains frequency range from 50 or 60 Hz +/-20%
Torque control, the boost function, and the ATS430 starting capabilities all help to increase the resistance to stress originating from the application.
Cybersecurity Best Practices
As limiting events resulting in downtime can also be caused by operators, the ATS430 embeds best practice cybersecurity functions covering:
-
User account management, including user authentication, role-based authorization, access channels, and strong passwords
-
Tougher access to restrict ports, functions, or services
-
Threat intelligence to manage cybersecurity-related events
-
Cybersecurity-compliant firmware upgrade
Altistart™ 430 Selection
|
Normal Duty, Soft Starter in-line Connection, 208...600 Vac 50/60 Hz Supply |
|||||||||
|---|---|---|---|---|---|---|---|---|---|
|
Motor |
Soft Starter |
||||||||
|
Normal motor power |
Reference |
Operational rated current le[6] |
|||||||
|
208 V |
230 V |
400 V |
440 V |
460V |
500 V |
575 V |
|||
|
HP |
HP |
kW |
kW |
kW |
HP |
kW |
HP |
Catalog Number |
Rated A |
|
3 |
5 |
4 |
7.5 |
7.5 |
10 |
9 |
15 |
17 |
|
|
7.5 |
10 |
7.5 |
15 |
15 |
20 |
18.5 |
25 |
32 |
|
|
— |
15 |
11 |
22 |
22 |
30 |
30 |
40 |
47 |
|
|
15 |
20 |
15 |
30 |
30 |
40 |
37 |
50 |
62 |
|
|
20 |
25 |
18.5 |
37 |
37 |
50 |
45 |
60 |
75 |
|
|
25 |
30 |
22 |
45 |
45 |
60 |
55 |
75 |
88 |
|
|
30 |
40 |
30 |
55 |
55 |
75 |
75 |
100 |
110 |
|
|
40 |
50 |
37 |
75 |
75 |
100 |
90 |
125 |
140 |
|
|
50 |
60 |
45 |
90 |
90 |
125 |
110 |
150 |
170 |
|
|
60 |
75 |
55 |
110 |
110 |
150 |
132 |
200 |
210 |
|
|
75 |
100 |
75 |
132 |
132 |
200 |
160 |
250 |
250 |
|
|
100 |
125 |
90 |
160 |
160 |
250 |
220 |
300 |
320 |
|
|
125 |
150 |
110 |
220 |
220 |
300 |
250 |
350 |
410 |
|
|
150 |
— |
132 |
250 |
250 |
350 |
315 |
400 |
480 |
|
|
— |
200 |
160 |
315 |
355 |
400 |
400 |
500 |
590 |
|
|
The nominal motor current ln must not exceed the operational rated current le. |
|||||||||
Starting Capabilities of ATS430 According to the Service Duty
|
Service Type |
Overloading (Starting) |
Service Cycle |
||
|---|---|---|---|---|
|
Overcurrent |
Duration |
No. of Starts/h |
Service Factor |
|
|
From an application standpoint, the overload is defined depending on the service duty of the motor, S1 (continuous operation) or S4 (intermittent operation). |
||||
|
Normal duty |
||||
|
S1 |
4 x ln |
23 s |
Continuous operation after starting |
|
|
3 x ln |
46 s |
|||
|
S4 |
4 x ln |
13 s |
ATS430D17...C17S6: 10 |
50% |
|
3 x ln |
23 s |
ATS430C21...C59S6: 6 |
||
|
A normal duty application corresponds to motor protection Class 10E. |
||||
Replacement parts
|
Description |
Corresponding Soft Starter |
Reference |
Weight |
|---|---|---|---|
|
Fan kit + instruction sheet |
ATS430C14S6…C17S6 |
0.125 (0.276) |
|
|
ATS430C21S6…C59S6 |
0.275 (0.606) |
||
|
Control block + instruction sheet |
ATS430D17S6….ATS430D47S6 |
0.350 (0.772) |
|
|
ATS430D62S6….ATS430C59S6 |
0.400 (0.882) |
Power options for ATS430
|
ATS430 reference |
Protective covers for power terminals |
Line chokes |
|---|---|---|
|
— |
VZ1L015UM17T |
|
|
— |
VZ1L040U600T |
|
|
— |
VZ1L070U350T |
|
|
— |
VZ1L070U350T |
|
|
— |
VZ1L150U170T |
|
|
— |
VZ1L150U170T |
|
|
— |
VZ1L150U170T |
|
|
VW3G4701 |
VZ1L150U170T |
|
|
VW3G4701 |
VZ1L250U100T |
|
|
VW3G4702 |
VZ1L250U100T |
|
|
VW3G4702 |
VZ1L250U100T |
|
|
VW3G4702 |
VZ1L325U075T |
|
|
VW3G4702 |
VZ1L530U045T |
|
|
VW3G4703 |
VZ1L530U045T |
|
|
VW3G4703 |
VZ1LM10U024T |
Altistart™ 480 Soft Starters
The Altivar Soft Starter ATS480 is a controller with six thyristors using the TCS (torque control system) algorithm to control acceleration, deceleration, and stopping of three-phase squirrel cage asynchronous motors up to 900 kW.
The ATS480 is a cost-effective solution designed to:
-
Reduce machine operating costs by reducing mechanical stress and improving machine availability
-
Reduce the risk of severe damage by reducing fluid shocks
-
Reduce the stress on the electrical distribution system by reducing line current peaks and voltage drops during motor starts
Altivar Soft Starter ATS480 consists of one range only covering:
-
Operational voltage from 208 V to 690 V
-
Operational current from 17 A to 1200 A
ATS480 integrates Modbus serial line communication protocols as standard. Each device is equipped with two RJ45 ports for:
-
Connection to configuration and firmware update software
-
Connection of the plain text display terminal or graphic display terminal
-
Connection to a Modbus fieldbus
In addition, the ATS480 is equipped with one slot for a communication module:
|
• Modbus TCP |
• CANopen |
• PROFIBUS DP |
|
• EtherNet/IP |
• PROFINET |
Altistart™ 480 Selection
|
ATS480 in-line, not bypassed |
||||||||
|---|---|---|---|---|---|---|---|---|
|
Motor nameplate |
ATS480 |
|||||||
|
Rated operational voltage (Ue) Rated motor power |
Reference |
Operational rated current (le) |
||||||
|
230 V |
400 V |
440 V |
500 V |
525 V |
660 V |
690 V |
||
|
kW |
kW |
kW |
kW |
kW |
kW |
kW |
Catalog Number |
Rated A |
|
Normal duty applications |
||||||||
|
4 |
7.5 |
7.5 |
9 |
9 |
11 |
15 |
17 |
|
|
5.5 |
11 |
11 |
11 |
11 |
15 |
18.5 |
22 |
|
|
7.5 |
15 |
15 |
18.5 |
18.5 |
22 |
22 |
32 |
|
|
9 |
18.5 |
18.5 |
22 |
22 |
30 |
30 |
38 |
|
|
11 |
22 |
22 |
30 |
30 |
37 |
37 |
47 |
|
|
15 |
30 |
30 |
37 |
37 |
45 |
45 |
62 |
|
|
18.5 |
37 |
37 |
45 |
45 |
55 |
55 |
75 |
|
|
22 |
45 |
45 |
55 |
55 |
75 |
75 |
88 |
|
|
30 |
55 |
55 |
75 |
75 |
90 |
90 |
110 |
|
|
37 |
75 |
75 |
90 |
90 |
110 |
110 |
140 |
|
|
45 |
90 |
90 |
110 |
110 |
132 |
160 |
170 |
|
|
55 |
110 |
110 |
132 |
132 |
160 |
200 |
210 |
|
|
75 |
132 |
132 |
160 |
160 |
220 |
250 |
250 |
|
|
90 |
160 |
160 |
220 |
220 |
250 |
315 |
320 |
|
|
110 |
220 |
220 |
250 |
250 |
355 |
400 |
410 |
|
|
132 |
250 |
250 |
315 |
315 |
400 |
500 |
480 |
|
|
160 |
315 |
355 |
400 |
400 |
560 |
560 |
590 |
|
|
— |
355 |
400 |
— |
— |
630 |
630 |
660 |
|
|
220 |
400 |
500 |
500 |
500 |
710 |
710 |
790 |
|
|
250 |
500 |
630 |
630 |
630 |
900 |
900 |
1000 |
|
|
355 |
630 |
710 |
800 |
800 |
— |
— |
1200 |
|
Altistart™ 480 Options
|
Description |
Catalog Number |
|
|---|---|---|
|
Software |
||
|
SoMove™ |
This software enables the user to configure, set, debug and organize maintenance task for the complete Altivar product line and the Altistart 22 and Altistart 480 soft starters. It can also be used to customize the integrated display terminal menus. It can be used with a direct connection or a Bluetooth® wireless connection. Free download www.se.com/us/en. |
|
|
User Interface Kits |
||
|
Door Mounting Kits: |
||
|
Display Terminal IP43, delivered with the soft starter |
||
|
Door mounting kit — refer to the Instruction Sheet EAV91355 |
||
|
Graphic Display Terminal IP65 |
||
|
Door mounting kit for remote graphic terminal IP65 — refer to the Instruction Sheet EAV76406 |
||
|
Select
one of the following RJ45 cables to connect the remote mounting kit
to the soft starter: |
||
|
1 meter connection cable |
||
|
3 meter connection cable |
||
|
5 meter connection cable |
||
|
10 meter connection cable |
||
|
USB to RJ45 Adaptor Kit for connecting to a PC with a USB port |
||
|
Ethernet IP/ Modbus TCP Fieldbus Module |
||
|
PROFIBUS Module |
||
|
PROFINET |
||
|
CANopen + complete accessories |
||
|
Shrouds |
||
Altistart™ 490 Soft Starters
Your assets are priority
Altivar Soft Starter ATS490 is the new comprehensive range of soft starters from Schneider Electric providing advanced motor management for the majority of industrial applications. It offers operational performance, reliability, complete monitoring, integration in the automation system, and energy efficiency.
Altivar Soft Starter ATS490 is designed to deliver:
-
High-durability performance to maximize uptime with service life
-
Superior sustainability
-
Cost reduction at each phase of the service life
ATS490 covers the operational voltage range from 208 to 690 V in a single product range up to 1200 A, meets the requirements of the most stringent applications in normal and heavy duty. The range embeds innovative features that simplify the equipment and its design, while minimizing risks through certification.
Improving operational resilience
Altivar Soft Starter ATS490 is designed to help ensure continuity of operation. The high-durability performance of ATS490 applies not only to the product itself but also to the whole system to avoid disruption and reduce downtime.
Enhanced reliability
ATS490 withstands high stress from several origins, whether environmental or operational. It offers enhanced robustness against:
-
Thermal conditions with an extended ambient operating temperature from -25 to 60°C/-13 to 140°F (with derating above 40°C/104°F)
-
Mechanical conditions by using a long-lasting power connection with integrated EverLink™ technology and complying with class 3S3 according to IEC 60721-3-3
-
Chemical conditions by complying with class 3C3 according to IEC 60721-3-3 ed. 2002 with salt mist
-
Electrical conditions thanks to a large mains voltage range from 208 to 690 V and a large mains frequency range from 50 or 60 Hz +/-20%
The reliability on operating stress is also reinforced by TCS, the original Torque Control System by Schneider Electric, and by its starting capabilities that include high starting duration and high number of starts per hour.
Certified cybersecurity functions
ATS490 integrates IEC 62443-4-2 cybersecurity features certified by TÜV Rheinland with a development process that is IEC 62443-4-1 certified. The embedded functions include:
-
User account management, including user authentication, role-based authorization, access channels, and strong passwords
-
Tougher access to restrict communication ports and related functions or services
-
Threat intelligence to manage cybersecurity-related events
-
Cybersecurity-compliant firmware upgrade
Altistart™ 490 Selection
|
Normal Duty, Soft Starter in-line Connection, 208...690 Vac 50/60 Hz Supply |
||||||||||
|---|---|---|---|---|---|---|---|---|---|---|
|
Motor |
Soft Starter |
|||||||||
|
Normal motor power |
Reference |
Operational rated current le[7] |
||||||||
|
208 V |
230 V |
400 V |
440 V |
460V |
500 V |
575 V |
69075 V |
|||
|
HP |
HP |
kW |
kW |
kW |
HP |
kW |
HP |
kW |
Catalog Number |
Rated A |
|
3 |
5 |
4 |
7.5 |
7.5 |
10 |
9 |
15 |
15 |
17 |
|
|
5 |
7.5 |
5.5 |
11 |
11 |
15 |
11 |
20 |
18.5 |
22 |
|
|
7.5 |
10 |
7.5 |
15 |
15 |
20 |
18.5 |
25 |
22 |
32 |
|
|
10 |
— |
9 |
18.5 |
18.5 |
25 |
22 |
30 |
30 |
38 |
|
|
— |
15 |
11 |
22 |
22 |
30 |
30 |
40 |
37 |
47 |
|
|
15 |
20 |
15 |
30 |
30 |
40 |
37 |
50 |
45 |
62 |
|
|
20 |
25 |
18.5 |
37 |
37 |
50 |
45 |
60 |
55 |
75 |
|
|
25 |
30 |
22 |
45 |
45 |
60 |
55 |
75 |
75 |
88 |
|
|
30 |
40 |
30 |
55 |
55 |
75 |
75 |
100 |
90 |
110 |
|
|
40 |
50 |
37 |
75 |
75 |
100 |
90 |
125 |
110 |
140 |
|
|
50 |
60 |
45 |
90 |
90 |
125 |
110 |
150 |
160 |
170 |
|
|
60 |
75 |
55 |
110 |
110 |
150 |
132 |
200 |
200 |
210 |
|
|
75 |
100 |
75 |
132 |
132 |
200 |
160 |
250 |
250 |
250 |
|
|
100 |
125 |
90 |
160 |
160 |
250 |
220 |
300 |
315 |
320 |
|
|
125 |
150 |
110 |
220 |
220 |
300 |
250 |
350 |
400 |
410 |
|
|
150 |
— |
132 |
250 |
250 |
350 |
315 |
400 |
500 |
480 |
|
|
— |
200 |
160 |
315 |
355 |
400 |
400 |
500 |
560 |
590 |
|
|
200 |
250 |
— |
355 |
400 |
500 |
— |
600 |
630 |
660 |
|
|
250 |
300 |
220 |
400 |
500 |
600 |
500 |
800 |
710 |
790 |
|
|
350 |
350 |
250 |
500 |
630 |
800 |
630 |
1000 |
900 |
1000 |
|
|
400 |
450 |
355 |
630 |
710 |
1000 |
800 |
1200 |
— |
1200 |
|
|
The nominal motor current ln must not exceed the operational rated current le. |
||||||||||
Starting Capabilities of ATS490 According to the Service Duty
|
Application Duty |
Overloading (Starting) |
Service Cycle |
||
|---|---|---|---|---|
|
Overcurrent |
Duration |
No. of Starts/h |
Conduction |
|
|
From an application standpoint, the overload is defined depending on the service duty of the motor, S1 (continuous operation) or S4 (intermittent operation). |
||||
|
S1 (Continuous operation) |
||||
|
Normal duty |
4 x In |
23 s |
Continuous operation after starting |
|
|
3 x In |
46 s |
|||
|
Heavy duty |
4 x In |
48 s |
Continuous operation after starting |
|
|
3 x In |
90 s |
|||
|
S4 (Intermittent operation) |
||||
|
ATS490D17Y...C17Y |
||||
|
Normal duty |
4 x In |
13 s |
10 |
50% |
|
3 x In |
23 s |
|||
|
Heavy duty |
4 x In |
25 s |
10 |
50% |
|
ATS490C21Y...M12Y |
||||
|
Normal duty |
4 x In |
13 s |
6 |
50% |
|
3 x In |
23 s |
|||
|
Heavy duty |
4 x In |
25 s |
6 |
50% |
|
Each application duty has a corresponding motor protection class:
|
||||
Replacement parts
|
Description |
Corresponding Soft Starter |
Reference |
Weight |
|---|---|---|---|
|
Fan kit + instruction sheet |
ATS490D88Y…C17Y |
0.125 (0.276) |
|
|
ATS490C21Y…C66Y |
0.275 (0.606) |
||
|
ATS490C79Y…M12Y |
1.7 (3.748) |
||
|
Control block + instruction sheet |
All ATS490 soft starters |
0.390 (0.860) |
Power options for ATS490
|
ATS490 reference |
Protective covers for power terminals |
Line chokes |
|---|---|---|
|
— |
||
|
— |
||
|
— |
||
|
— |
||
|
— |
||
|
— |
||
|
— |
||
|
— |
||
|
— |
||
|
VW3G4701 |
||
|
VW3G4701 |
||
|
VW3G4702 |
||
|
VW3G4702 |
||
|
VW3G4702 |
||
|
VW3G4702 |
||
|
VW3G4703 |
||
|
VW3G4703 |
||
|
VW3G4703 |
||
|
— |
||
|
— |
||
|
— |



