Specifications for 480 V Systems - Galaxy VS Manuals IEC

Input Specifications 480 V

UPS rating	20 kW	30 kW	40 kW	50 kW	60 kW	80 kW	100 kW	120 kW	150 kW
Connections	Input connections in single mains system: 3-wire (L1, L2, L3, G) WYE or 4-wire (L1, L2, L3, N, G) WYE Input connections in dual mains system: 3-wire (L1, L2, L3, G) WYE
Input voltage range (V)	408-552
Frequency range (Hz)	40-70
Nominal input current (A)	25	37	50	62	74	99	124	149	186
Maximum input current (A)	31	46	61	76	91	121	152	182	227
Input current limitation (A)	31	48	63	77	95	126	154	188	231
Input power factor	0.99 for load greater than 50% 0.95 for load greater than 25%
Total harmonic distortion (THDI)	<5% at 100% load			<3% at 100% load	<5% at 100% load		<3% at 100% load	<5% at 100% load	<3% at 100% load
Maximum short circuit rating	65 kA RMS
Protection	Built-in backfeed protection and fuses
Ramp-in	Programmable and adaptive 1-40 seconds

NOTE: For a UPS with N+1 power module, the input power factor is 0.99 at 100% load and the total harmonic distortion (THDI) is <6% at full linear load (symmetrical).

Bypass Specifications 480 V

UPS rating	20 kW	30 kW	40 kW	50 kW	60 kW	80 kW	100 kW	120 kW	150 kW
Connections	3-wire (L1, L2, L3, G) WYE or 4-wire (L1, L2, L3, N, G) WYE
Bypass voltage range (V)	432-528
Frequency range (Hz)	50/60 ± 1, 50/60 ± 3, 50/60 ± 10 (user selectable)
Nominal bypass current (A)	25	37	50	62	74	99	123	148	185
Nominal neutral current (A)*	42	62	83	104	125	166	208	208	208
Maximum short circuit rating	65 kA RMS
Protection	Built-in backfeed protection and fuses Internal fuse specifications: Rated 400 A, prearcing 33 kA²s							Built-in backfeed protection and fuses Internal fuse specifications: Rated 550 A, prearcing 52 kA²s

Output Specifications 480 V

NOTE: The number of output connections must match the number of input wires in a single mains system or bypass wires in a dual mains system.

UPS rating	20 kW	30 kW	40 kW	50 kW	60 kW	80 kW	100 kW	120 kW	150 kW
Connections	3-wire (L1, L2, L3, G, GECPer NEC 250.30.*) or 4-wire (L1, L2, L3, N, G)
Output voltage regulation	Symmetrical load ± 1% Asymmetrical load ± 3%
Overload capacity	150% for 1 minute (in normal operation) 125% for 10 minutes (in normal operation) 125% for 1 minute (in battery operation) 125% continuous (bypass operation) 1000% for 100 milliseconds (bypass operation)
Dynamic load response	± 5% after 2 milliseconds ± 1% after 50 milliseconds
Output power factor	1
Nominal output current (A)	24	36	48	60	72	96	120	144	180
Frequency regulation (Hz)	50/60 Hz bypass synchronized – 50/60 Hz ± 0.1% free-running
Synchronized slew rate (Hz/sec)	Programmable to 0.25, 0.5, 1, 2, 4, 6
Total harmonic distortion (THDU)	<1% for linear load <5% for non-linear load
Load crest factor	2.5
Load power factor	From 0.7 leading to 0.7 lagging without any derating

Battery Specifications 480 V

DANGER
Hazard of electric shock, explosion, or arc flash Protection of the energy storage device: An overcurrent protective device must be located in close proximity to the energy storage device. Trip delay must be set to zero on all battery breakers. Failure to follow these instructions will result in death or serious injury.

UPS rating	20 kW	30 kW	40 kW	50 kW	60 kW	80 kW	100 kW	120 kW	150 kW
Charging power in % of output power at 0-40% loadValues based on 48 blocks.*	80%
Charging power in % of output power at 100% load	20%
Maximum charging power (at 0-40% load) (kW)Values based on 48 blocks.*	16	24	32	40	48	64	80	96	120
Maximum charging power (at 100% load) (kW)	4	6	8	10	12	16	20	24	30
Nominal battery voltage (VDC)	32-48 blocks: 384-576			40-48 blocks: 480-576	35-48 blocks: 420-576	32-48 blocks: 384-576	40-48 blocks: 480-576
Nominal float voltage (VDC)	32-48 blocks: 436-654			40-48 blocks: 545-654	35-48 blocks: 477-654	32-48 blocks: 436-654	40-48 blocks: 545-654
Maximum boost voltage (VDC)	720 for 48 blocks
Temperature compensation (per cell)	-3.3mV/°C, for T ≥ 25 °C – 0mV/°C, for T < 25 °C
End of discharge voltage (full load) (VDC)	32 blocks: 307			40 blocks: 384	35 blocks: 336	32 blocks: 307	40 blocks: 384
Battery current at full load and nominal battery voltage (A)*	54	81	108	108	130	173	218	261	326
Battery current at full load and minimum battery voltage (A)*	68	101	135	135	162	216	270	325	406
Ripple current	< 5% C20 (5 minute runtime)
Battery test	Manual/automatic (selectable)
Maximum short circuit rating	10 kA

NOTE: For a 60 kW UPS with N+1 power module, the supported battery block quantity is 32-48 blocks.

Recommended Cable Sizes 480 V

DANGER
hazard of electric shock, explosion, or arc flash All wiring must comply with all applicable national and/or electrical codes. The maximum allowable cable size is 300 kcmil. Failure to follow these instructions will result in death or serious injury.

The maximum number of cable connections per busbar: Two on input/output/bypass busbars; Four on DC+/DC- busbars; Six on N/G busbars.

NOTE: Overcurrent protection is to be provided by others.

Cable sizes in this manual are based on Table 310.15 (B)(16) of the National Electrical Code (NEC) with the following assertions:

90 °C (194 °F) conductors (75 °C (167 °F) termination)
An ambient temperature of 30 °C (86 °F)
Use of copper or aluminum conductors

Equipment grounding conductors (EGC) are sized in accordance with NEC Article 250.122 and Table 250.122.

If the ambient temperature is greater than 30 °C (86 °F), larger conductors are to be selected in accordance with the correction factors of the NEC.

NOTE: For the scalable UPS (GVSUPS50K150GS), always size the cables for a UPS rating of 150 kW.

NOTE: Recommended cable sizes and maximum allowable cable size may vary for the auxiliary products. Not all auxiliary products support aluminum cables. Refer to the installation manual provided with the auxiliary product.

NOTE: The DC cable sizes given here are recommendations – Always follow the specific instructions in the battery solution documentation for DC cable sizes and DC EGC cable sizes and ensure that the DC cable sizes match the battery breaker rating.

NOTE: Neutral conductor is sized to handle 1.73 times phase current in case of high harmonic content from non-linear loads. If non or less harmonic currents are expected, neutral conductor can be sized accordingly but not less than the phase conductor.

NOTE: 20-40 kW: DC cables are sized according to 32 battery blocks. 50-100 kW: DC cables are sized according to 40 battery blocks.

Copper

UPS rating	20 kW	30 kW	40 kW	50 kW	60 kW	80 kW	100 kW	120 kW	150 kW
Input phases (AWG/kcmil)	8	6	4	3	1	2/0	3/0	4/0	300
Input EGC (AWG/kcmil)	10	8	8	6	6	6	4	4	4
Bypass/output phases (AWG/kcmil)	10	8	6	4	3	1	2/0	3/0	4/0
Bypass EGC/output EGC (AWG/kcmil)	10	10	8	8	8	6	6	6	4
Neutral (AWG/kcmil)	6	4	2	1/0	2/0	4/0	2 x 1/0	2 x 1/0	2 x 1/0
DC+/DC-(AWG/kcmil)	4	2	1/0	1/0	2/0	4/0	2 x 1/0	2 x 3/0	2 x 4/0
DC EGC (AWG/kcmil)	8	6	6	6	6	4	4	3	2

Aluminum

UPS rating	20 kW	30 kW	40 kW	50 kW	60 kW	80 kW	100 kW	120 kW	150 kW
Input phases (AWG/kcmil)	6	4	2	1	1/0	3/0	250	300	2 x 3/0
Input EGC (AWG/kcmil)	6	6	6	4	4	4	2	2	2 x 2
Bypass/output phases (AWG/kcmil)	6	6	4	2	1	2/0	3/0	250	300
Bypass EGC/output EGC (AWG/kcmil)	6	6	6	6	6	4	4	4	2
Neutral (AWG/kcmil)	4	2	1/0	2/0	4/0	2 x 1/0	2 x 2/0	2 x 250	2 x 2/0
DC+/DC-(AWG/kcmil)	3	1/0	2/0	2/0	4/0	2 x 1/0	2 x 3/0	1	2 x 250
DC EGC (AWG/kcmil)	6	4	4	4	4	2	2	2 x 1	2 x 1/0

NOTE: For DC EGC aluminum cables used in parallel conduits, EGC must be full-sized in order to prevent overload or burnout of cables.

NOTE: 80% rated circuit breakers for UIB, UOB, MBB, SSIB.

Recommended Upstream Protection 480 V

DANGER
Hazard of electric shock, explosion, or arc flash For parallel systems, instantaneous override (Ii) values must not be set higher than 1250 A. Place the label 885-92556 adjacent to the upstream circuit breaker to inform about the hazard. For UPS rating 20-120 kW: In parallel systems with three or more UPSs, a circuit breaker must be installed on the output of each UPS. The unit output breaker (UOB) instantaneous override (Ii) values must not be set higher than 1250 A. For UPS rating 150 kW: In parallel systems with two or more UPSs, a circuit breaker must be installed on the output of each UPS. The unit output breaker (UOB) instantaneous override (Ii) values must not be set higher than 1250 A. Failure to follow these instructions will result in death or serious injury.

DANGER

Hazard of electric shock, explosion, or arc flash

For parallel systems, instantaneous override (Ii) values must not be set higher than 1250 A. Place the label 885-92556 adjacent to the upstream circuit breaker to inform about the hazard.
For UPS rating 20-120 kW: In parallel systems with three or more UPSs, a circuit breaker must be installed on the output of each UPS. The unit output breaker (UOB) instantaneous override (Ii) values must not be set higher than 1250 A.
For UPS rating 150 kW: In parallel systems with two or more UPSs, a circuit breaker must be installed on the output of each UPS. The unit output breaker (UOB) instantaneous override (Ii) values must not be set higher than 1250 A.

Failure to follow these instructions will result in death or serious injury.

CAUTION
hazard of fire Connect only to a circuit with the below specifications. Connect to a circuit provided with a 250 A branch circuit overcurrent protection maximum in accordance with the National Electrical Code, ANSI/NFPA70, and the Canadian Electrical Code, Part I, C22.1. Failure to follow these instructions can result in injury or equipment damage.

NOTE: For the scalable UPS (GVSUPS50K150GS), always size the upstream protection for a UPS rating of 150 kW.

NOTE: Overcurrent protection is to be provided by others and marked with its function.

NOTE: Circuit breakers listed below are 80% rated.

UPS rating	20 kW		30 kW		40 kW		50 kW
	Input	Bypass	Input	Bypass	Input	Bypass	Input	Bypass
Breaker type	HJF36100U31X
Ir	40	35	60	50	80	70	100	80
tr @ 6 Ir	0.5-16
li (x In)	≤8

UPS rating	60 kW		80 kW		100 kW
	Input	Bypass	Input	Bypass	Input	Bypass
Breaker type	HJF36150U31X	HJF36100U31X	JJF36250U31X	HJF36150U31X	JJF36250U31X
Ir	125	100	175	125	200	175
tr @ 6 Ir	0.5-16
li (x In)	≤10	≤12	≤5	≤8	≤5

UPS rating	120 kW		150 kW
	Input	Bypass	Input	Bypass
Breaker type	JJF36250U31X	JJF36250U31X	LJF36400U31X	JJF36250U31X
Ir	250	200	300	250
tr @ 6 Ir	0.5-16
li (x In)	≤5		≤3	≤5

Recommended Bolt and Lug Sizes for UL

NOTICE
risk of equipment damage Use only UL approved compression cable lugs. Failure to follow these instructions can result in equipment damage.

Copper — One Hole Cable Lugs

Cable size	Bolt size	Cable lug type	Crimping tool	Die
10 AWG	M8 x 25 mm	LCA10-56-L	NA	NA
8 AWG	M8 x 25 mm	LCA8-56-L	CT-720	CD-720-1 Red P21
6 AWG	M8 x 25 mm	LCA6-56-L	CT-720	CD-720-1 Blue P24
4 AWG	M8 x 25 mm	LCA4-56-L	CT-720	CD-720-1 Gray P29
3 AWG	M8 x 25 mm	LCA4-56-L	CT-720	CD-720-1 Gray P29
2 AWG	M8 x 25 mm	LCA2-56-Q	CT-720	CD-720-1 Brown P33
1 AWG	M8 x 25 mm	LCA1-56-E	CT-720	CD-720-2 Green P37
1/0 AWG	M8 x 25 mm	LCA1/0-56-X	CT-720	CD-720-2 Pink P42
2/0 AWG	M8 x 25 mm	LCA2/0-56-X	CT-720	CD-720-2 Black P45
3/0 AWG	M8 x 25 mm	LCA3/0-56-X	CT-720	CD-720-2 Orange P50
4/0 AWG	M8 x 25 mm	LCA4/0-56-X	CT-720	CD-720-3 Purple P54
250 kcmil	M8 x 25 mm	LCA250-56-X	CT-720	CD-720-3 Yellow P62
300 kcmil	M8 x 25 mm	LCA300-56-X	CT-720	CD-720-4 White P66

Copper — Two Hole Cable Lugs

Cable size	Bolt size	Cable lug type	Crimping tool	Die
6 AWG	M8 x 25 mm	LCC6-12-L	CT-930	CD-920-6 Blue P24
4 AWG	M8 x 25 mm	LCC4-12-L	CT-930	CD-920-4 Gray P29
3 AWG	M8 x 25 mm	LCC4-12-L	CT-930	CD-920-4 Gray P29
2 AWG	M8 x 25 mm	LCC2-12-Q	CT-930	CD-920-2 Brown P33
1 AWG	M8 x 25 mm	LCC1-12-E	CT-930	CD-920-1 Green P37
1/0 AWG	M8 x 25 mm	LCC1/0-12-X	CT-930	CD-920-1/0 Pink P42
2/0 AWG	M8 x 25 mm	LCC2/0-12-X	CT-930	CD-920-2/0 Black P45
3/0 AWG	M8 x 25 mm	LCC3/0-12-X	CT-930	CD-920-3/0 Orange P50
4/0 AWG	M8 x 25 mm	LCC4/0-12-X	CT-930	CD-920-4/0 Purple P54
250 kcmil	M8 x 25 mm	LCC250-12-X	CT-930	CD-920-250 Yellow P62
300 kcmil	M8 x 25 mm	LCC300-12-X	CT-930	CD-920-300 White P66

Aluminum — One Hole Cable Lugs

Cable size	Bolt size	Cable lug type	Crimping tool	Die
6 AWG	M8 x 25 mm	LAA6-56-X	CT-720	CD-720-1 Gray P29
4 AWG	M8 x 25 mm	LAA4-56-X	CT-720	CD-720-2 Green P37
3 AWG	M8 x 25 mm	LAA3-56-X	CT-720	CD-720-2 Green P37
2 AWG	M8 x 25 mm	LAA2-56-X	CT-720	CD-720-2 Pink P42
1 AWG	M8 x 25 mm	LAA1-56-X	CT-720	CD-720-2 Gold P45
1/0 AWG	M8 x 25 mm	LAA1/0-56-X	CT-720	CD-720-2 Tan P50
2/0 AWG	M8 x 25 mm	LAA2/0-56-5	CT-720	CD-720-3 Olive P54
3/0 AWG	M8 x 25 mm	LAA3/0-56-5	CT-720	CD-720-3 Ruby P60
4/0 AWG	M8 x 25 mm	LAA4/0-56-5	CT-720	CD-720-4 White P66
250 kcmil	M8 x 25 mm	LAA250-56-5	CT-720	CD-720-5 Red P71
300 kcmil	M8 x 25 mm	LAA300-56-5	CT-720	CD-720-6 Blue P76

Aluminum — Two Hole Cable Lugs

Cable size	Bolt size	Cable lug type	Crimping tool	Die
2/0 AWG	M8 x 25 mm	LAB2/0-12-5	CT-720	CD-720-3 Olive P54
3/0 AWG	M8 x 25 mm	LAB3/0-12-5	CT-720	CD-720-3 Ruby P60
4/0 AWG	M8 x 25 mm	LAB4/0-12-5	CT-720	CD-720-4 White P66
250 kcmil	M8 x 25 mm	LAB250-12-2	CT-720	CD-720-5 Red P71
300 kcmil	M8 x 25 mm	LAB300-12-2	CT-720	CD-720-6 Blue P76