Power Factor Correction

PowerLogic™ PFC Smart Cap Banks

PowerLogic™ PFC Smart Cap Banks

The PowerLogic™ PFC Smart Capacitor Bank Detuned automatic capacitor banks provide power factor correction in electrical distribution networks with moderate levels of harmonic content. The series capacitor and reactor combination is tuned below the first dominant harmonic order (usually the 5th). This prevents resonance and harmonic amplification.

Environment

  • Installation: Indoor

  • Ambient temperature: 15°F to 114.8°F
    (-10°C to 46°C)

  • Humidity: Up to 95%

  • Maximum altitude: 6500 feet (2000 m)

Standards

  • cCSAus approved

  • CSA 22.2 No. 190

  • UL810, UL508a

Environmental Certifications

  • Produced in 14001 certified plants, product environmental profile available

General Characteristics

Electrical Characteristics

Rated voltage

480 V / 60 Hz

Capacitance tolerance

-5%, +10%

Connection type

Three-phase

Power losses

< 6 W / kVAR

Maximum permissible over current

1.3 x In

Maximum permissible over voltage

1.1 x Un, 8 h every 24 h

Enclosure

Degree of protection

NEMA 1/NEMA 1 Gasket

Color

RAL 7035

Degree of mechanical resistance

IK10

Controller

PowerLogic™ PFC

PowerLogic™ PFC controller with embedded Modbus communication

Head circuit breaker protection

Without incoming circuit breaker

  • Lug connection

  • LV PFC Bank must be protected by a circuit breaker or by a fused disconnector from upstream switchboard.

With incoming circuit breaker

PowerPacT™ with rotary handle up to 200 kVAR, toggle switch above 200 kVAR

Step

Capacitors type

  • PowerLogic™ PFC Capacitor 575 V for network voltage 480 V

  • Maximum overcurrent: 1.8 x In

  • 3 ph overpressure disconnection system

  • Discharge resistor 50 V - 1mn

Contactors

Dedicated to capacitor switching

Detuned reactor

  • PowerLogic™ PFC DR

  • Overheating protection by thermostat

Circuit breaker protection

PowerPacT

Temperature control

Double control

By thermostat and by controller

Communication

Modbus

RS-485

Installation

Customer connection

Top Entry

Auxiliary transformer

120 V included - no need for additional supply

CT not included

  • 5 VA - secondary 1 or 5 A

  • To be installed upstream of the load and capacitor bank

GenSet contact

Available for disconnection with generator

Alarm contact

Available for remote warning signal


Options available on request:

  • Fixed stages (by controller programming)

  • Custom staging ratios

  • Bottom cable entry

  • Icc level up to 100 kA

PowerLogic™ PFC

Low Voltage Capacitor Bank – Detuned (Network 480V / 60Hz – Tuning order 4.2)

Network voltage 480 V - 60 Hz

References

Power (kVAR)

Smallest Step

Resolution

Electrical Steps

Physical Steps

Breaking Capacity

Main Circuit Breaker

Enclosure Type

Enclosure Size
(H x W x D) mm

Max. Weight (kg/lbs)

With incoming Circuit Breaker

VA050B40140

050

25

2x25

2

2

65 kA

HLM36100

VAF3P

1300 x 1300 x 400
(51.2 x 51.2 x15.7) in.

265/585

VA075B40140

075

25

25 + 50

3

2

HLM36125

VA100B40140

100

25

2x25 + 50

4

3

JLM36175

VA125B40140

125

25

25 + 2x50

5

3

JLM36200

VA150B40140

150

25

2x25 + 2x50

6

4

LLM36600U31X

VA175B40140

175

25

25 + 3x50

7

4

LLM36600U31x

VA200B40140

200

50

4x50

4

4

LLM36600U31X

VA250B40140

250

50

50 + 2x100

5

3

LJM36600U31X

VAF1P

2200 x 1000 x 600
(86.6 x 39.4 x 23.6) in.

435 / 959

VA300B40140

300

100

3x100

3

3

LJM36600U31X

460 /1014

VA350B40140

350

50

50 + 3x100

7

4

PJF36080U31A

500 /1102

VA400B40140

400

100

4x100

4

4

PJF36100U31A

530 /1168

VA450B40140

450

50

50 + 4x100

9

5

PJF36100U31A

580 / 1278

VA500B40140

500

100

5x100

5

5

PJF36120U31A

6132200 /

VA550B40140

550

50

50 + 5x100

11

6

PJF36120U31A

VAF4P

2200 x 1800 x 600
(86.6 x 70.9 x 23.6) in.

750 / 1653

VA600B40140

600

100

6x100

6

6

PJF36120CU31A

775 / 1708

VA650B40140

650

50

50 + 6x100

13

7

PJF36120CU31A

820 / 1807

VA700B40140

700

100

7x100

7

7

RKF36160CU31A

VAF5P

2200 x 2000 x 600
(86.6 x 78.7 x 23.6) in.

845 / 1862

VA750B40140

750

50

50 + 7x100

15

8

RKF36160CU31A

892 / 1966

VA800B40140

800

100

8x100

8

8

RKF36160CU31A

920 / 2028

VA900B40140

900

100

9x100

9

9

RKF36160CU31A

990 / 2182

VAX00B40140

1000

100

10x100

10

10

RLF36200CU31A

1060 / 2336


References

Power (kVAR)

Smallest Step

Resolution

Electrical Steps

Physical Steps

Short-time Withtand Current

Recommended Upstream Protection

Enclosure Type

Enclosure Size
(H x W x D) mm

Max. Weight (kg/lbs)

With Main Lug

VA050M40140

050

25

2x25

2

2

25 kA/
3 cycles

HML36100

VAF3P

1300 x 1300 x 400
(51.2 x 51.2 x 15.7) in.

265 / 585

VA075M40140

075

25

25 + 50

3

2

HLM36125

VA100M40140

100

25

2x25 + 50

4

3

JLM36175

VA125M40140

125

25

25 + 2x50

5

3

JLM36200

VA150M40140

150

25

2x25 + 2x50

6

4

LLM36600U31X

VA175M40140

175

25

2 + 3x505

7

4

LLM36600U31X

VA200M40140

200

50

4x50

4

4

LLM36600U31X

VA250M40140

250

50

50 + 2x100

5

3

65 kA/
4 cycles

LJM36600U31X

VAF1P

2200 x 1000 x 600
(86.6 x 39.4 x 23.6) in.

400 / 882

VA300M40140

300

100

3x100

3

3

LLM36600U31X

426 / 939

VA350M40140

350

50

5 0 + 3x100

7

4

PJF36080U31A

471 / 1038

VA400M40140

400

100

4x100

4

4

PJF36100U31A

498 / 1097

VA450M40140

450

50

50 + 4x100

9

5

PJF36100U31A

543 / 1197

VA500M40140

500

100

5x100

5

5

PJF36120U31A

570 / 1256

VA550M40140

550

50

50 + 5x100

11

6

PJF36120U31A

VAF4P

2200 x 1800 x 600
(86.6 x 39.4 x 23.6) in.

710 / 1565

VA600M40140

600

100

6x100

6

6

PJF36120CU31A

740 /1631

VA650M40140

650

50

50 + 6x100

13

7

PJF36120CU31A

785 / 1730

VA700M40140

700

100

7x100

7

7

RKF36160CU31A

 

810 /1785

VA750M40140

750

50

50 + 7x100

15

8

RKF36160CU31A

857 / 1889

VA800M40140

800

100

8x100

8

8

RKF36160CU31

883 / 1946

VA900M40140

900

100

9x100

9

9

RKF36160CU31A

955 / 2105

VAX00M40140

1000

100

10x100

10

10

RLF36200CU31A

1026 / 2261

AccuSine PFV+ Electronic VAR Control

AccuSine PFV+ is a very simple and effective means to eliminate leading or lagging power factor, reduce voltage fluctuations, enhance equipment operating life, and improve system power capacity. AccuSine PFV+ offers many features in one package that others require multiple models to accomplish.

AccuSine PFV+ can help you solve:

  • Power factor

  • Imbalance (specifically important for motor applications)

  • Voltage stability (such as localized photovoltaic networks)

  • Flicker

  • AccuSine PFV+ integrates with EcoStruxure™ Power’s edge control power management and control software and analytics services that scale to your demands and adapt to your needs.

AccuSine PFV+ Sizing

For proper sizing of AccuSine units, contact the Schneider Electric sales office or visit us at https://www.se.com/us/powerandenergy. To expedite the product selection process, please have a single line diagram and/or details of the application including sizes of transformers, non-linear and linear loads, and any existing filters and capacitors.

AccuSine PFV+ Selection

PF Correction and Load Balancing (380-480V models 50/60Hz)

Rated Current (A) KVAR Rating @ Voltage Catalog Number Enclosure Frame Weight
lb (kg)
Rating Style Cable Entry
60[1]

39.5 @ 380
41.6 @ 400
43.1 @ 415
49.9 @ 480

EVCP060D5IP00

IP00 (chassis) Wall Mount Bottom 1 194 (88)

EVCP060D5N2

UL Type 2 Floor Standing Top or Bottom 2 611 (277)

EVCP060D5IP31

IP31

EVCP060D5N12

UL Type 12 642 (291)

EVCP060D5IP54

IP54
120[2]

79.0 @ 380
83.1 @ 400
86.3 @ 415
99.8 @ 480

EVCP120D5IP00

IP00 (chassis) Wall Mount Bottom 3 249 (113)

EVCP120D5N2

UL Type 2 Floor Standing Top or Bottom 4 615 (279)

EVCP120D5IP31

IP31

EVCP120D5N12

UL Type 12 646 (293)

EVCP120D5IP54

IP54
200[3]

131.6 @ 380
138.6 @ 400
143.8 @ 415
166.3 @ 480

EVCP200D5IP00

IP00 (chassis) Wall Mount Bottom 5 377 (171)

EVCP200D5N1

UL Type N1 Floor Standing Top or Bottom 11 800 (363)

EVCP200D5N2

UL Type 2 6 846 (384)

EVCP200D5IP31

IP31

EVCP200D5N12

UL Type 12 887 (402)

EVCP200D5IP54

IP54
300[4]

197.5 @ 380
207.8 @ 400
215.6 @ 415
249.4 @ 480

EVCP300D5IP00

IP00 (chassis) Wall Mount Bottom 7 463 (210)

EVCP300D5N1

UL Type N1 Floor Standing Top or Bottom 11 887 (402)

EVCP300D5N2

UL Type 2 8 930 (422)

EVCP300D5IP31

IP31

EVCP300D5N12

UL Type 12 961 (436)

EVCP300D5IP54

IP54

PowerLogic™ PCS+ and AccuSine PFV+ Exterior Dimensions

Frame Size

Exterior Dimensions

Height in (mm) Width in (mm) Depth in (mm)
1 51.18 (1300) 16.57 (421) 13.74 (349)
2 82.68 (2100) 31.50 (800) 19.69 (500)
3 55.12 (1400) 16.57 (421) 15.12 (384)
4 82.68 (2100) 31.50 (800) 19.69 (500)
5 52.09 (1323) 22.91 (582) 17.24 (438)
6 82.68 (2100) 35.43 (900) 23.62 (600)
7 61.42 (1560) 22.91 (582) 17.24 (438)
8 82.68 (2100) 35.43 (900) 23.62 (600)
9 82.68 (2100) 51.18 (1300) 19.69 (500)
10 82.68 (2100) 55.12 (1400) 23.62 (600)
11 78.74 (2000) 31.50 (800) 23.62 (600)
 

AccuSine+ Wall Mount Conversion Kit

  • Converts IP00 (UL Type Open) to IP20 (UL Type 1) wall mounted enclosed assemblies.

  • Includes HMI mounting plate and cable entry enclosure for mounting on the bottom of the IP00 assemblies.

AccuSine+ Wall Mount Kits

Wall Mount Kit Reference

Assembled Dimensions — IP20

IP20 Assembly Cable Entry Enclosure
Unit Rating (A) Height
in (mm)
Width
in (mm)
Depth
in (mm)
Weight
lb (kg)
Weight
lb (kg)

PCSPWMKIT60A

60 60.24 (1530) 16.57 (421) 13.7 (349) 214.51 (97.3) 19.18 (8.7)

PCSPWMKIT120A

120 64.17 (1630) 16.57 (421) 15.12 (384) 269 (122) 20.5 (9.3)

PCSPWMKIT300A

200 64.64 (1642) 22. 64 (575) 17.13 (435) 396.83 (180) 19 (8.6)

PCSPWMKIT300A

300 74 (1882) 22.64 (575) 17.13 (435) 481.93 (218.6) 19 (8.6)

AccuSine Current Transformers

Split-Core Design

Construction

Directional silicon steel is used for the flexible core. Secondary windings are of copper. Unit is encapsulated in silicone rubber, which protects against moisture, dirt, oil, and corona.

Specifications

Description Specification

Insulation Level

0.72 kV BIL 10 kV Full Wave

Frequency

50-400 Hz

Thermal Factor

1.25 at 30 °C; 1.0 at 55 °C

Operating Temp Range

-45 °C to +55 °C

Altitude

Up to 4000 Meters

Accuracy (Primary rating)

200 through 300

4 %

400 through 500

3 %

600 through 800

2 %

1000 through 6000

1 %

Secondary Leads

3.65 m with spade connectors

Color

Transformer (red) - Leads (yellow)

Remains flexible from -45° to +200 °C

 

Twisting motion opens to CT diameter of round CT and smaller distance of rectangular CT.

NOTE: Open split-core with a twisting motion only.

Round Split-Core Design

Reference Number by Secondary Current

Maximum load (A)

Inside diameter (ID)
in (mm) - A

Burden Capacity (Ω)

Weight
lb (kg)

5 A

1 A

5 A

1 A

PCSPCTFCL50054

PCSPCTFCL50014

500

4 (101.6)

0.120

2.0

3.35 (1.6)

PCSPCTFCL100054

PCSPCTFCL100014

1000

4 (101.6)

0.200

10.0

3.53 (1.6)

PCSPCTFCL150054

1500

4 (101.6)

0.375

15.0

3.53 (1.6)

PCSPCTFCL160054

1600

4 (101.6)

0.375

15.0

3.53 (1.6)

PCSPCTFCL50056

500

6 (152.4)

0.120

2.0

4.19 (1.9)

PCSPCTFCL100016

1000

6 (152.4)

0.200

10.0

4.19 (1.9)

PCSPCTFCL120056

1200

6 (152.4)

0.200

15.0

4.19 (1.9)

PCSPCTFCL150056

PCSPCTFCL150016

1500

6 (152.4)

0.375

15.0

4.19 (1.9)

PCSPCTFCL200056

PCSPCTFCL200016

2000

6 (152.4)

1.000

18.0

4.19 (1.9)

PCSPCTFCL250056

2500

6 (152.4)

1.400

20.0

4.19 (1.9)

PCSPCTFCL300056

3000

6 (152.4)

1.800

20.0

4.19 (1.9)

PCSPCTFCL200018

2000

8 (203.2)

1.000

18.0

5.51 (2.5)

PCSPCTFCL250058

2500

8 (203.2)

1.400

20.0

5.51 (2.5)

PCSPCTFCL400058

4000

8 (203.2)

1.800

20.0

5.51 (2.5)

PCSPCTFCL500058

5000

8 (203.2)

1.800

20.0

5.51 (2.5)

PCSPCTFCL2500511

2500

11 (279.4)

1.400

20.0

7.5 (3.4)

Twisting motion opens to CT diameter of round CT and smaller distance of rectangular CT.

NOTE: Open split-core with a twisting motion only.

Rectangular Split-Core Design

Reference Number by Secondary Current

Maximum load (A)

Inside diameter (ID)
in (mm)

Burden Capacity (Ω)

Weight
lb (kg)

5 A

1 A

A

B

5 Amp

1 Amp

PCSPCTFCL5005R

PCSPCTFCL5001R

500

2.74 (69.8)

6.6 (168.2)

0.12

2.0

4.19 (1.9)

PCSPCTFCL10005R

PCSPCTFCL10001R

1000

2.74 (69.8)

6.6 (168.2)

0.2

10.0

4.19 (1.9)

PCSPCTFCL12005R

PCSPCTFCL12001R

1200

2.74 (69.8)

6.6 (168.2)

0.2

15.0

4.19 (1.9)

PCSPCTFCL15005R

PCSPCTFCL15001R

1500

2.74 (69.8)

6.6 (168.2)

0.375

15.0

4.19 (1.9)

PCSPCTFCL16005R

PCSPCTFCL16001R

1600

2.74 (69.8)

6.6 (168.2)

0.375

15.0

4.19 (1.9)

PCSPCTFCL20005R

2000

2.74 (69.8)

6.6 (168.2)

1

18.0

4.19 (1.9)

PCSPCTFCL30005R

3000

2.74 (69.8)

6.6 (168.2)

1.8

20.0

4.19 (1.9)

PCSPCTFCL25005R411

PCSPCTFCL25001R411

2500

4 (101.6)

11 (279.4)

1.4

20.0

6.17 (2.8)

PCSPCTFCL30005R411

3000

4 (101.6)

11 (279.4)

1.8

20.0

6.17 (2.8)

PCSPCTFCL40005R411

4000

4 (101.6)

11 (279.4)

1.8

20.0

6.17 (2.8)

PCSPCTFCL50005R411

5000

4 (101.6)

11 (279.4)

1.8

20.0

6.17 (2.8)


Round Solid-Core Design

Specifications

Description Specification

Frequency

50-400 Hz

Class

0.6 kV, 10 kV BIL Full Wave

Flexible Leads

UL1015, 105 °C;

CSA approved;

16 AWG (1.31 mm²), 609.6 mm

Weight

Approximately 0.68 kg

Accuracy

1 %

Round Solid-Core Design

Reference Number by secondary current

Maximum load (Amps)

Burden Capacity (Ω)

5 Amps

1 Amp

5 Amp

1 Amp

PCSPCT7RL2011

200

0.5

5.0

PCSPCT7RL3015

PCSPCT7RL3011

300

0.5

5.0

PCSPCT7RL4015

PCSPCT7RL4011

400

0.6

7.5

PCSPCT7RL5015

PCSPCT7RL5011

500

1.0

10.0

PCSPCT7RL6015

PCSPCT7RL6011

600

1.2

12.5

PCSPCT7RL7515

PCSPCT7RL7511

750

1.2

12.5

PCSPCT7RL8015

PCSPCT7RL8011

800

1.4

20.0

PCSPCT7RL1025

PCSPCT7RL1021

1000

1.4

25.0

PCSPCT7RL1225

PCSPCT7RL1221

1200

1.4

15.0

PCSPCT7RL1525

PCSPCT7RL1521

1500

1.6

20.0

PCSPCT7RL1625

PCSPCT7RL1621

1600

2.0

25.0

VarSet Hybrid

Main Features:

  • Ultra fast reactive current compensation for transient or cyclical loads

  • Infinitely variable control

  • Instantaneous response for inrush support

  • Independently compensates each phase

  • Heavy duty dry capacitors provide no risk of fluid leakage, no environmental pollution, and no need for drip pans

  • Detuned iron core reactors prevent resonance

  • IGBT based power electronic technology

  • Stepless power factor correction

  • Best-in-class harmonic cancellation up to 50th harmonic and less than 3% THDi

  • Energy efficient 3-level IGBT inverter technology

  • All major components from Schneider Electric

Power quality issues like harmonics and reactive power can cause problems including equipment damage and reduced reliability. In industrial networks, highly fluctuating loads like spot welders can cause voltage fluctuations and/or flicker that can lead to process malfunctions. The detrimental effects are increased operating expenses, expensive downtime, overheating equipment or poor quality on manufactured parts.

VarSet Hybrid systems provide instantaneous and infinitely variable power factor correction for industrial networks containing highly transient or unstable loads, as well as system compensation for large AC motor inrush current.

The VarSet Hybrid system integrates conventional power factor correction systems and the latest IGBT-based solutions to provide ultra rapid response and infinitely variable kVAR control never before seen in a power factor correction product. Specifically designed for the instantaneous support required by welding equipment, the VarSet Hybrid eliminates voltage sags and voltage flicker while increasing system capacity, providing energy savings and improving weld quality. It also provides current inrush support for applications such as large horsepower motor starting. The VarSet Hybrid is comprised of a Detuned Capacitor Bank with either an Active Harmonic Filter or an Electronic Var Compensator.

Active Harmonic Filters (AHF) are static power electronic products that employ digital logic and IGBT semiconductors to synthesize a current waveform that is injected into the electrical network to cancel harmonic currents caused by nonlinear loads. AHF employ current transformers to measure the load current to determine the content of harmonic current present. By injecting the synthesized current, network harmonic currents are greatly mitigated, thus reducing the heating effects of harmonic current and reducing voltage distortion.

AHF also have the ability to correct for poor displacement power factor (DPF) and provide for mains current balancing. DPF correction can be provided for either leading (capacitive) or lagging (inductive) loads. Mains current balancing is achieved by measuring the negative sequence current present and injecting the inverse negative sequence current to balance the current for the upstream network.

An Electronic Var Compensator (EVC) is a power electronic device consisting of insulated gate bipolar transistors (IGBT) that switch into the AC lines to modulate the output to correct the displaced reactive current (leading or lagging) and balance the current for the power source (also known as negative sequence current).

Detuned Capacitor Banks are automatic capacitor banks made of several capacitor steps controlled by a power factor (PF) controller. They are able to adjust PF to any value between 0.8 lagging and unity. When the PF differs from the target setting for more than 1 second, the capacitor switching modules switch stages as needed to bring the PF as close as possible to the target PF. Switching can be accomplished by electro-mechanical contactors or solid state switches.

The VarSet Hybrid is a custom solution that is engineered to order. Your local Schneider Electric representative can help you select the correct hybrid solution for your specific needs. To learn more, visit us at https://www.se.com/us/powerandenergy.

Footnotes

  1. 60 A IP20/UL Type 1 configuration requires ordering two items: EVCP060D5IP00 and PCSPWMKIT60A; adds 9.12 in (232 mm) to length and 19.18 lb (8.7 kg).
  2. 120 A IP20/UL Type 1 configuration requires ordering two items: EVCP120D5IP00 and PCSPWMKIT120A; adds 9.13 in (232 mm) to length and 20.5 lb (9.3 kg).
  3. 200 A IP20/UL Type 1 configuration requires ordering two items: EVCP200D5IP00 and PCSPWMKIT300A; adds 10.75 in (273 mm) to length and 19 lb (8.6 kg).
  4. 300 A IP20/UL Type 1 configuration requires ordering two items: EVCP300D5IP00 and PCSPWMKIT300A; adds 10.75 in (273 mm) to length and 19 lb 8.6 kg).

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