Section 7: Miniature and Molded Case Circuit Breakers PDF

Section 7: Miniature and Molded Case Circuit Breakers PDF

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Compression Lugs and Power Distribution Connectors (PDC)

Class 612 / Refer to Catalog 0612CT0101

Compression Lugs

J-Frame Compression Lug

P-Frame Compression Lug Kit

R-Frame Compression Lug Kit

A = Crimp lugs or PDC connectors extension past end of circuit breaker

Compression Lug Kits for PowerPacT™ Circuit Breakers

Description

Circuit Breaker Type

Ampere Rating

System Range

Mounting Type

Dimension A
(in)

Max. Lugs per Terminal

Cat. No.

Qty.
Per Kit

Compression Lug Kits for B-Frame Circuit Breakers

Aluminum Compression
Lug Kits

B-frame

125 A

8-1/0 AWG Al or Cu

Unit/I-line [1]

1.3

1

LV426988

2

125 A

8-1/0 AWG Al or Cu

1.3

1

LV426989

3

Copper Compression
Lug Kits

B-frame

125 A

6-1/0 AWG Cu

1.4

1

LV426986

2

125 A

6-1/0 AWG Cu

1.4

1

LV426987

3

Compression Lug Kits for H-Frame and J-Frame Circuit Breakers

Aluminum Compression
Lug Kits

H-frame

60 A

6–2 AWG Al or Cu

Unit/I-line [1]

1.2

1

YA060HD

3

150 A

1/0–4/0 AWG Al or Cu

2.5

1

YA150HD

3

J-frame

150 A

1–3/0 AWG Al or Cu

1.2

1

YA150JD

3

250 A

3/0–350 kcmil Al or Cu

2.5

1

YA250J35

3

Copper Compression
Lug Kits

H-frame

60 A

6–1/0 AWG Cu

1.0

1

CYA060HD

3

150 A

4–2/0 AWG Cu

1.2

1

CYA150HD

3

J-frame

150 A

6–1/0 AWG Cu

0.7

1

CYA150JD

3

250 A

2/0–300 kcmil Cu

1.1

1

CYA250J3

3

Compression Lug Kits for L-Frame Circuit Breakers

Aluminum Compression
Lug Kits

L-frame

250 A

4-300 kcmil Al/Cu

Unit/I-line [1]

1.2

1

YA400L31K3

3

400 A

4-300 kcmil Al/Cu

2.5

2

YA600L32K3

6

250 A

2/0-500 kcmil Al/Cu

  

1

YA400L51K3

3

600 A

2/0-500 kcmil Al/Cu

  

2

YA600L52K3

6

400 A

500-750 kcmil Al

500 kcmil Cu

  

1

YA400L71K3

3

250 A

4-300 kcmil Al/Cu

  

1

YA400L31K4

4

400 A

4-300 kcmil Al/Cu

  

2

YA600L32K4

8

250 A

2/0-500 kcmil Al/Cu

  

1

YA400L51K4

4

600 A

2/0-500 kcmil Al/Cu

1.2

2

YA600L52K4

8

400 A

500-750 kcmil Al

500 kcmil Cu

2.5

1

YA400L71K4

4

Copper Compression
Lug Kits

L-frame

250 A

2/0-300 kcmil Cu

Unit/I-line [1]

1.2

1

CYA400L31K3

3

400 A

2/0-300 kcmil Cu

2.5

2

CYA600L32K3

6

250 A

250-500 kcmil Cu

  

1

CYA400L51K3

3

600 A

250-500 kcmil Cu

  

2

CYA600L52K3

6

250 A

2/0-300 kcmil Cu

  

1

CYA400L31K4

4

400 A

2/0-300 kcmil Cu

  

2

CYA600L32K4

8

250 A

250-500 kcmil Cu

  

1

CYA400L51K4

4

600 A

250-500 kcmil Cu

  

2

CYA600L52K4

8

Compression Lug Kits for M-Frame, P-Frame, and R-Frame Circuit Breakers

Aluminum Compression
Lug Kits

M-, P-frame

250 A

2/0-300 kcmil

Unit/I-line [1]

3.7

2

YA250P3

1

300 A

4/0-500 kcmil

3.9

2

YA300P5

1

400 A

2/0-300 kcmil

4.3

2

YA400P3

2

400 A

500-750 kcmil Al, 500 kcmil Cu

3.7

2

YA400P7

1

600 A

4/0-500 kcmil

3.9

2

YA600P5

2

800 A

500-750 kcmil Al, 500 kcmil Cu

4.3

2

YA800P7

2

R-frame [2]

1200 A

2/0-300 kcmil

I-line [1]

3.8

4

YA1200R3

4

1200 A

4/0-500 kcmil

4.0

4

YA1200R5

4

1200 A

500-750 kcmil Al, 500 kcmil Cu

4.4

4

YA1200R7

4

2000 A

2/0-300 kcmil

Unit [1]

— [2]

8

YA2000R3

2

2000 A

4/0-500 kcmil

— [2]

8

YA2000R5

2

2500 A

500-750 kcmil

— [2]

8 [3]

YA2500R7

2

Copper Compression
Lug Kits

M-, P-frame

400 A

4/0-500 kcmil

Unit [1]

3.3

2

CYA400P5

1

600 A

4/0-500 kcmil

3.3

2

CYA600P5

2

800 A

500-750 kcmil

3.6

2

CYA800P7

2

R-frame

1200 A

4/0-500 kcmil

I-Line [1]

3.5

4

CYA1200R5

4

1200 A

500-750 kcmil

3.8

4

CYA1200R7

4

Power Distribution Connectors

PDC6HD6

PDC6JD4

PDC3HD2

PDC3JD20

Crimp lugs or PDC connectors extension “A” past end of circuit breaker

Power distribution connectors (PDCs) can be used for multiple load wire connections on one circuit breaker in place of standard distribution block to save space and time.

The connectors are attached to circuit breaker terminals equipped with separately provided terminal nut connectors. [4]

Applications:

  • For use on load end of circuit breaker only

  • For use in UL 508 Industrial Control applications

  • For use in UL 1995/CSA C22.2 No. 236 heating and cooling equipment

  • For copper wire only

Power Distribution Connectors for B-Frame, H-Frame, J-Frame and L-Frame Circuit Breakers [5]

Use with Circuit Breaker Type

Ampere Rating

(Wires Per Terminal)
Wire Range

Dimension A (in.)

Cat. No.

Qty.
Per Kit

Kit Contents

BD, BG, BJ

125 A

(3) 14 - 2 AWG

1.2

PDC3BD2

3

Mounting hardware, lugs

125 A

(6) 14 - 6 AWG

1

PDC6BD6

3

HD, HG, HJ, HL[6]

15–150 A

(6) 14–6 AWG Cu

1.0

PDC6HD6

3

Mounting hardware, lugs, special purpose label and instructions

15–150 A

(3) 14–2 AWG Cu

1.2

PDC3HD2

3

JD, JG, JJ, JL [6]

150–250 A

(6) 14–4 AWG Cu

1.0

PDC6JD4

3

150–250 A

(2) 14–1 AWG and
(1) 3–2/0 AWG Cu

1.5

PDC3JD20

3

LD, LG, LJ, LL[7]

150–600 A

(3) 14–1 AWG and
(2) 3–2/0 AWG

1.28

PDC5DG20L3

3

Mounting hardware, lugs, special purpose label, Medium Terminal Shield and instructions

150–600 A

(12) 14–4 AWG

1.31

PDC12DG4L3

3

Mounting hardware, lugs, special purpose label, Long Terminal Shield and instructions

PDC12P4

PDC6P20

Power Distribution Connectors for M-Frame and P-Frame Circuit Breakers [5]

 

Ampere Rating

(Wires Per Terminal)
Wire Range

Cat. No.

Qty Per Kit

Kit Contents

Use for multiple load connections on one circuit breaker in place of standard distribution block to save space and time.

• Use on load end of circuit breaker only

• Use in UL508 Industrial Control applications only.

• Use in UL1995/CSA C22.2 No. 236 heating and cooling equipment.

• For Cu wire only.

250–1200 A

(6) 12–2/0 AWG Cu

PDC6P20

3

Mounting hardware, lugs, special purpose label and instructions

(6) 12–2/0 AWG Cu

PDC6P204

4

Mounting hardware, lugs, special purpose label and instructions

250–1200 A

(12) 10–4 AWG Cu

PDC12P4

3

Mounting hardware, lugs, special purpose label and instructions

PDC12P44

4

Mounting hardware, lugs, special purpose label and instructions

Footnotes

  1. Not for use on I-Line™ circuit breakers unless wire bending space is adequate.
  2. All unit-mount R-frame circuit breakers require terminal pads for mounting lugs of any type.
  3. 9 lugs for 3000 A circuit breakers
  4. Refer to Terminal Shields and Phase Barriers.
  5. Not for use with I-Line™ circuit breakers.
  6. Special Purpose—Not for General Use. Use on ON end of the circuit breaker only when ON end is used as Load end. Use on OFF end of the circuit breaker only when OFF end is used as Load end.
  7. Kit includes long terminal shield and cover, which adds 1.65 inches to standard lug with short terminal shield.
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