0613CT0001

IO (Input/Output) Application Module

IO Application Module Description

IO Application Module

The IO (Input/Output) application module for an low-voltage circuit breaker is part of an ULP system with built-in functions and applications to enhance the application needs. The ULP system architecture can be built without any restrictions using the wide range of circuit breakers.

The IO application module is compliant with the ULP system specifications.

Two IO application modules can be connected in the same ULP network.

The ranges of low-voltage circuit breakers enhanced by the IO application module are:

  • MasterPacT NW

  • MasterPacT NT

  • PowerPacT R-Frame

  • PowerPacT P-Frame

A. 24 Vdc power supply terminal block.

B. Digital input terminal block:
6 inputs, 3 commons and 1 shield

C. 6 input status LEDs

D. Analog input status LED

E. 3 output status LEDs

F. IO application module identification labels

G. Sealable transparent cover

H. Analog input terminal block

I. Digital output terminal blocks

J. ULP status LED

K. Test/reset button (accessible with cover closed).

L. Setting locking pad

M. Application rotary switch: 1 to 9

N. Switch for I/O addressing (I/O 1 or I/O 2)

O. ULP connectors

IO (Input/Output) Application Module for Low-Voltage Circuit Breaker Resources

IO (Input/Output) Application Module for Low-Voltage Circuit Breaker Resources

The IO application module resources are:

  • Six digital inputs that are self powered for either NO and NC dry contact or pulse counter.

  • Three digital outputs that are a bistable relay (5 A maximum).

  • One analog input for PT100 temperature sensor.

IO Application Module User-Defined Applications

User-defined applications are processed by the IO application module in addition to the pre-defined application selected.

The user-defined applications are available depending on:

  • the pre-defined application selected

  • the IO application module resources (inputs and outputs) not used by the application

The resources required by user-defined applications are assigned using the customer engineering tool:

  • protection

  • control

  • energy management

  • monitoring

IO Application Module Mounting

The IO application module is a DIN rail mounted device. Install on a steel DIN rail that is properly grounded near the device.

I/O Application Module Application Rotary Switch

The application rotary switch enables the selection of the pre-defined application. It has nine positions and each position is assigned to a pre-defined application. The factory set position of the switch is pre-defined application one.

IO Application Module Setting Locking Pad

The setting locking pad on the front panel of the IO application module enables the setting of the I/O application module by the customer engineering tool.

IO Application Module General Characteristics

IO Module General Characteristics

Environmental Characteristics

Conforming to standards

UL 508, UL 60950, IED 60950, 60947-6-2

Certification

cULus, EAC, FCC, CE

Ambient temperature

Storage: -40 to +185 °F (-40 to +85 °C)

Operation: -13 to +158 °F (-25 to +70 °C)

Protective Treatment

ULVO, conforming to IEC 60068-2-30

Pollution

Level 3

Mechanical Characteristics

Shock resistance

Conforming to IEC 60068-2-27 15g/11ms, 1/2 sinusoidal

Resistance to sinusoidal vibrations

Conforming to IEC 60068-2-6

Electrical Characteristics

Power Supply

24 Vdc, -20%/+10% (19.2 to 26.4 Vdc)

Consumption

Typical: 24 Vdc, 165 mA at 20°C

Maximum with gateway: 26.4 Vdc, 420 mA at 60°C

Physical Characteristics

Dimensions

2.83 x 4.52 X 2.79 in. (72 x 115 x 71 mm)

Mounting

DIN rail

Weight

0.51 lb. (229.5 g)

Degree of protection of the installed IO application module

–On the front panel (wall mounted enclosure): IP4x
–IO parts: IP3x
–Connectors: IP2x

Connections

Screw type terminal blocks

Technical Characteristics
24 Vdc power supply

NOTE: It is recommended to use an UL listed/UL listed recognized limited voltage/limited current or a class 2 power supply with a 24 Vdc, 3 A maximum.

Power supply type

Regulated switch type

Rated power

72 W

Input voltage

100–120 Vac for single phase

200–500 Vac phase-to-phase maximum

PFC filter

With IEC 61000-3-2

Output voltage

24 Vdc

Power supply out current

3:00 AM

Digital Inputs

Digital input type

Self powered digital input with current limitations as per IEC 61131-2 type 2 standards (7 mA)

Input limit values at state 1 (close)

19.8–25.2 Vdc, 6.1–8.8 mA

Input limit values at state 0 (open

0–19.8 Vdc, 0 mA

Maximum cable length *

33 ft (10 m)

IO Module Digital Characteristics

Digital Inputs

Digital input type

Self powered digital input with current limitations as per IEC 61131-2 type 2 standards (7 mA)

Input limit values at state 1 (close)

19.8–25.2 Vdc, 6.1–8.8 mA

Input limit values at state 0 (open

0–19.8 Vdc, 0 mA

Maximum cable length *

33 ft (10 m)

Digital Outputs

Digital output type

Bistable relay

Rated load

5 A at 250 Vac

Rated carry current

5:00 AM

Maximum switching voltage

380 Vac, 125 Vdc

Maximum switch current

5:00 AM

Maximum switching power

1250 VA, 150 W

Minimum permissible load

10 mA at 5 Vdc

Contact resistance

30 mΩ

Maximum operating frequency

18000 operations/hr (Mechanical)

1800 operations/hr (Electrical)

Digital output relay protection by an external fuse

External fuse of 5 A or less

Maximum cable length

10 m (33 ft)

Analog Inputs

The IO application module analog input can be connected to a Pt100 temperature sensor

Range

-22 to 392 °F (-30 to 200 °C)

Accuracy

-22 to 68 °F (-30 to 20 °C): ±3.6 °F (2 °C)

68 to 284 °F (20 to 140 °C): ±1.8 °F (1 °C)

284 to 392 °F (140 to 200 °C): ±3.6 °F (2 °C)

Refresh interval

5 s

Connection of the IFM to MasterPacT NT/NW

Connect the IFM to a fixed electrically-operated MasterPacT NT/NW circuit breaker using the circuit breaker ULP cord. Connect the IFM to a drawout MasterPacT NT/NW circuit breaker using the circuit breaker ULP cord. Connect the IFM to a fixed electrically-operated MasterPacT NT/NW circuit breaker using the circuit breaker ULP cord. Connect the IFM to a drawout MasterPacT NT/NW circuit breaker using the circuit breaker ULP cord.

A. IFM Ethernet interface for low-voltage circuit breaker

B. ULP cable

C. Circuit breaker ULP cord

D. Circuit breaker disconnected position contact (CD)

E. Circuit breaker cradle

F. BCM ULP communication module

G. Drawout circuit breaker

H. Drawout terminal block

I. Circuit breaker connected position contact (CE)

J. Circuit breaker test position contact (CT)

K. IO (Input/Output) application module for low-voltage circuit breaker

A. IFM Ethernet interface for low-voltage circuit breaker

B. Circuit breaker ULP cord

C. Fixed terminal block

D. BCM ULP communication module

E. Fixed electrically operated circuit break

QR Code is a registered trademark of DENSO WAVE INCORPORATED in Japan and other countries.

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