Solutions that enhance machine intelligence

Refer to Catalog MKTED210011EN

TeSys Control Solutions

TeSys offers solutions for a variety of common control applications, including small to large loads, motor and non-motor loads, in various forms to meet customers specific needs. Basic solutions offer traditional approaches that meet compact, cost-effective, and large HP applications. TeSys also equips OEMs and System Integrators with EcoStruxure Machine connected product solutions that are IoT ready offers to help enhance the intelligence of machinery and equipment, helping to recognize and address potential issues before stoppage and decrease unplanned downtime.

Solutions that enhance machine intelligence

Solution 1 TeSys™ island as group motor Solution 2 TeSys island with individual protection Solution 3 TeSys Ultra (Type E self-protected) using Multi-function trip unit & communication module or using pre-trip alarm function module Solution 4 TeSys T overload relay Solution 5 TeSys GV4PB, GV5PB, GV6PB with SDx Module
 

Best Practice Scenario Ideal for panels with multiple loads. Single bus coupler serves as connection to PLC, manages logic and configuration for starters. Ideal for panels with multiple loads. Single bus coupler serves as connection to PLC, manages logic and configuration for starters. Ideal for panels with one or two motors. Each starter communicates directly to PLC. Ideal for larger HP. Each overload relay communicates directly to PLC. Ideal for adding intelligence using a simple NO/NC pre-trip alarm contact Use of PLC to receive/interpret data not required.
Benefits See load, device and system performance. Set alarms to anticipate maintenance and optimize performance. See load, device and system performance. Set alarms to anticipate maintenance and optimize performance. See load performance. Set alarms to anticipate maintenance and optimize performance. See load performance. Set alarms to anticipate maintenance and optimize performance. Pre-trip alarm NO/NC contact alerts prior to trip, enabling proactive actions to minimize downtime or alert operators
Circuit Protection Circuit breaker or fuse protection group Circuit breaker or fuse TeSys Ultra (applied as Type E self protected), using advanced trip unit/function modules Breaker or fuse GV4PB, GV5PB, GV6PB
Motor Control TeSys island load management system with or without TeSys Deca Manual Motor Controllers TeSys island load management system TeSys Deca or Giga contactors TeSys Deca or Giga contactor
Motor Overload Protection TeSys T overload relay (included in GV*PB)
Load Types Motor, resistive/non-inductive, isolation Motor, resistive/non-inductive, isolation Motor loads only Motor loads only Motor loads only
Max HP 480V 40 HP 40 HP 20 HP 500 HP (up to 810 amps) 450 HP (up to 520 amps)
SCCR basic 5 kA up to high 50 kA (with GV) high, to 100 kA High, to 65 kA Depends on configuration Depends on configuration
Available data Device status/performance Load performance including alarms Voltage, Energy & Power Device status/performance Load performance including alarms Voltage, Energy & Power Load performance including alarms Load performance including alarms Voltage & Power Pre-trip alarm (via NO/NC contact)
Communication Ethernet IP, Modbus TCP, Profinet, Profibus Ethernet IP, Modbus TCP, Profinet, Profibus Modbus™, CANopen, DeviceNet™, Profibus™ Modbus™, CANopen, DeviceNet™, Profibus™, Ethernet/IP, and Modbus/TCP None

Basic Traditional motor control solution

Solution 1 Two component solution Solution 2 Single component solution Solution 3 Group Motor solution Solution 5 Three component solution (Breaker/fuse, contactor & overload relay) Solution 6 Type D solution (Motor circuit protector, contactor & overload relay) Solution 7 Non-motor load solution (Breaker/fuse + contactor)
Type F up to 65 amps Motor Protective Circuit Breakers + contactor - up to 520 amps Type E up to 32 amps up to 65 amps
 




Best Practice Scenario Most cost effective, high SCCR solution Most compact, also ideal for critical uptime appllcations resetable after a short-circuit with no component replacement), high SCCR solution Few components, 480V delta rated three-component solution, ideal for higher HPs or high SCCR ideal for pumping applications, includes adjustable motor in rush sensitivity ideal for non-motor loads
Benefits Simple, two-component solution, cost effective, fast power wiring using bus bars Simple, two-component solution, cost effective for larger HP motors Single component solution, Type 2 rated (minimize downtime after short-circuit) cost effective solution ideal for panels with many motor loads (single breaker for multiple starters) basic solution, ideal for 480V delta applications, resetable after breaker trip adjustable motor inrush sensitivity, ideal for pumping applications ideal for non-motor loads
Circuit Protection TeSys™ Deca GV2P, GV3P (applied as Type F with contactor) TeSys™ Giga GV4PB, GV5PB, GV6PB (UL 489) TeSys Ultra, with basic trip unit PowerPact or Multi9 (UL 489) or fuses PowerPact or Multi9 (UL 489) or TeSys DF, LS1 fuseholder, GS disconnect with fuses TeSys BV4 (UL 489) PowerPact or Mulit9 (UL 489) or TeSys DF, LS1 fuseholder, GS disconnect with fuses
Motor Control Tesys Deca LC1D TeSys Deca LC1D or Giga LC1G TeSys Deca LC1D TeSys Deca LC1D or TeSys Giga LC1G TeSys Deca LC1D TeSys Deca LC1D or TeSys Giga LC1G
Motor Overload Protection (included in GV) (included in GV) TeSys Deca GV TeSys Deca LR or TeSys Giga LR9G TeSys Deca LR
Load Types Motor loads only Motor loads only Motor loads only Motor loads only Motor loads only Motor loads only Resistive/non-inductive, isolation

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