Solutions that enhance machine intelligence

TeSys offers solutions for a variety of common control applications, including small to large loads, motor and non-motor loads, in various forms to meet customers specific needs. Basic solutions offer traditional approaches that meet compact, cost-effective, and large HP applications. TeSys also equips OEMs and System Integrators with EcoStruxure Machine connected product solutions that are IoT ready offers to help enhance the intelligence of machinery and equipment, helping to recognize and address potential issues before stoppage and decrease unplanned downtime.

Solutions that enhance machine intelligence

	Solution 1 — TeSys™ island as group motor	Solution 2 — TeSys island with individual protection	Solution 3 — TeSys Ultra (Type E self-protected) using Multi-function trip unit & communication module or using pre-trip alarm function module	Solution 4 — TeSys T overload relay	Solution 5 — TeSys GV4PB, GV5PB, GV6PB with SDx Module
Best Practice Scenario	Ideal for panels with multiple loads. Single bus coupler serves as connection to PLC, manages logic and configuration for starters.	Ideal for panels with multiple loads. Single bus coupler serves as connection to PLC, manages logic and configuration for starters.	Ideal for panels with one or two motors. Each starter communicates directly to PLC.	Ideal for larger HP. Each overload relay communicates directly to PLC.	Ideal for adding intelligence using a simple NO/NC pre-trip alarm contact — Use of PLC to receive/interpret data not required.
Benefits	See load, device and system performance. Set alarms to anticipate maintenance and optimize performance.	See load, device and system performance. Set alarms to anticipate maintenance and optimize performance.	See load performance. Set alarms to anticipate maintenance and optimize performance.	See load performance. Set alarms to anticipate maintenance and optimize performance.	Pre-trip alarm NO/NC contact alerts prior to trip, enabling proactive actions to minimize downtime or alert operators
Circuit Protection	Circuit breaker or fuse protection group	Circuit breaker or fuse	TeSys Ultra (applied as Type E self protected), using advanced trip unit/function modules	Breaker or fuse	GV4PB, GV5PB, GV6PB
Motor Control	TeSys island load management system with or without TeSys Deca Manual Motor Controllers	TeSys island load management system		TeSys Deca or Giga contactors	TeSys Deca or Giga contactor
Motor Overload Protection				TeSys T overload relay	(included in GV*PB)
Load Types	Motor, resistive/non-inductive, isolation	Motor, resistive/non-inductive, isolation	Motor loads only	Motor loads only	Motor loads only
Max HP 480V	40 HP	40 HP	20 HP	500 HP (up to 810 amps)	450 HP (up to 520 amps)
SCCR	basic 5 kA up to high 50 kA (with GV)	high, to 100 kA	High, to 65 kA	Depends on configuration	Depends on configuration
Available data	Device status/performance Load performance including alarms Voltage, Energy & Power	Device status/performance Load performance including alarms Voltage, Energy & Power	Load performance including alarms	Load performance including alarms Voltage & Power	Pre-trip alarm (via NO/NC contact)
Communication	Ethernet IP, Modbus TCP, Profinet, Profibus	Ethernet IP, Modbus TCP, Profinet, Profibus	Modbus™, CANopen, DeviceNet™, Profibus™	Modbus™, CANopen, DeviceNet™, Profibus™, Ethernet/IP, and Modbus/TCP	None

Basic — Traditional motor control solution

	Solution 1 — Two component solution		Solution 2 — Single component solution	Solution 3 — Group Motor solution	Solution 5 — Three component solution (Breaker/fuse, contactor & overload relay)	Solution 6 — Type D solution (Motor circuit protector, contactor & overload relay)	Solution 7 — Non-motor load solution (Breaker/fuse + contactor)
	Type F — up to 65 amps	Motor Protective Circuit Breakers + contactor - up to 520 amps	Type E — up to 32 amps	up to 65 amps
Best Practice Scenario	Most cost effective, high SCCR solution		Most compact, also ideal for critical uptime appllcations resetable after a short-circuit with no component replacement), high SCCR solution	Few components, 480V delta rated	three-component solution, ideal for higher HPs or high SCCR	ideal for pumping applications, includes adjustable motor in rush sensitivity	ideal for non-motor loads
Benefits	Simple, two-component solution, cost effective, fast power wiring using bus bars	Simple, two-component solution, cost effective for larger HP motors	Single component solution, Type 2 rated (minimize downtime after short-circuit)	cost effective solution ideal for panels with many motor loads (single breaker for multiple starters)	basic solution, ideal for 480V delta applications, resetable after breaker trip	adjustable motor inrush sensitivity, ideal for pumping applications	ideal for non-motor loads
Circuit Protection	TeSys™ Deca GV2P, GV3P (applied as Type F with contactor)	TeSys™ Giga GV4PB, GV5PB, GV6PB (UL 489)	TeSys Ultra, with basic trip unit	PowerPact or Multi9 (UL 489) or fuses	PowerPact or Multi9 (UL 489) or TeSys DF, LS1 fuseholder, GS disconnect with fuses	TeSys BV4 (UL 489)	PowerPact or Mulit9 (UL 489) or TeSys DF, LS1 fuseholder, GS disconnect with fuses
Motor Control	Tesys Deca LC1D	TeSys Deca LC1D or Giga LC1G		TeSys Deca LC1D	TeSys Deca LC1D or TeSys Giga LC1G	TeSys Deca LC1D	TeSys Deca LC1D or TeSys Giga LC1G
Motor Overload Protection	(included in GV)	(included in GV)		TeSys Deca GV	TeSys Deca LR or TeSys Giga LR9G	TeSys Deca LR	—
Load Types	Motor loads only	Motor loads only	Motor loads only	Motor loads only	Motor loads only	Motor loads only	Resistive/non-inductive, isolation