Section 17: Contactors and Starters-IEC PDF

Section 17: Contactors and Starters-IEC PDF

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TeSys™ Ultra Combination Motor Controllers

Refer to Catalog MKTED210011EN

TeSys™ Ultra Motor Starter

The TeSys Ultra motor starter is integrated, making it simple to choose and install. It consists of a control unit snapped in a power base. TeSys Ultra can be configured to fit specific applications as well. Optional accessories include a reverser, a current limiter, predictive maintenance options, and communication options.

For detailed information about TeSys Ultra, visit our website.
             
1 Power Base + 2 Control Unit + 3 Optional Accessories (Type E Line Spacer, Function Modules, Auxiliary Contacts etc.) = TeSys Ultra
Motor Starter

Selecting TeSys™ Ultra Motor Starters in Three Steps

Power Base LUB12

Power Base LUB120

Control Unit

Step 1. Select Power Base (Only two different bases up to 32 A)

Control
Connection

Max. Current
(A)

Maximum Horsepower Ratings

Self-Protected
Starter Base

Three-Phase

Single-Phase

200 V

230 V

460 V

575 V

115 V

230 V

Catalog
Number

With non-removable screw terminations

12

3

3

7.5

10

0.5

2

LUB12

32

10

10

20

25

2

5

LUB32

Without screw terminations

12

3

3

7.5

10

0.5

2

LUB120 [1]

32

10

10

20

25

2

5

LUB320 [1]

Step 2. Select Control Unit [2]

Setting Range
(A)

Standard
3-phase
Class 10 trip [3]

Advanced
3-phase
Class 10 trip [3]

Advanced
single-phase
Class 10 trip [3]

Advanced
3-phase
Class 20 trip [3]

0.15–0.6

LUCAX6●●

LUCBX6●●

LUCCX6●●

LUCDX6●●

0.3–1.4

LUCA1X●●

LUCB1X●●

LUCC1X●●

LUCD1X●●

1.25–5.0

LUCA05●●

LUCB05●●

LUCC05●●

LUCD05●●

3–12

LUCA12●●

LUCB12●●

LUCC12●●

LUCD12●●

4.5–18

LUCA18●●

LUCB18●●

LUCC18●●

LUCD18●●

8–32

LUCA32●●

LUCB32●●

LUCC32●●

LUCD32●●

Voltage Codes

Volts

24

110–240

DC

BL [4]

—

AC

B

—

DC or AC

—

FU

Step 3. Select Auxiliary Contacts (optional)

 

Terminals

Contact
Indicates

Contact Normal
Status

Contact State for Each Mode [5]

Catalog
Number

Off

Ready

Run

Short
Circuit Trip

Overload Trip
(Manual Reset)

Overload Trip
(Remote/Auto
Reset) [6]

Auxiliary Contact

Auxiliary Contact Blocks

Screw

Ready condition

N.O.

O

I

I

O

O

I

LUA1C11

Fault condition

N.C.

I

I

I

O

O

I

Screw

Ready condition

N.O.

O

I

I

O

O

I

LUA1C20

Fault condition

N.O.

O

O

O

I

I

O

Auxiliary Contact Function Modules

Screw

Pole state

2 N.O.

O

O

I

O

O

  

LUFN20

Screw

Pole state

1 N.O. and 1 N.C.

O

I

O

I

I

O

O

I

O

I

    

LUFN11

Screw

Pole state

2 N.C.

1

I

O

I

I

  

LUFN02

Accessories

Accessory

Quick Description

For details & selection, see:

Current limiter

Increases the breaking capacity to 130 kA @ 460 V and to 65 kA @ 575 V

Line Phase Barrier, Reverser

Reverser

Stacked or side mounted (LU6MB0●●● only)

Line Phase Barrier, Reverser

Line phase barrier

Required for use as a self-protected combination starter (UL 508 Type E)

Line Phase Barrier, Reverser

Multifunction control unit

Has functions for monitoring and predictive maintenance

Line Phase Barrier, Reverser

Function modules

Fault differentiation, thermal overload, motor load indication

Line Phase Barrier, Reverser

Communication modules

Integrates into existing networks, major portocols are available

Communication Modules and Control Circuit Accessories

Soft starter + TeSys Ultra

Use Altistart U01soft starter with TeSys Ultra

Altistart Drive and TeSys U Motor Starter

Powerbus

Use TeSys Ultra with a prewired system

Communication Modules and Control Circuit Accessories

Configuration and connection accessories

SoMove software, bus bar, external handle

Accessories

E164862

CCN NLDX

LR43364

Class 3211 04

Accessories: Power Base and Plug-in Accessories to Accessories

Dimensions: TeSys™ Ultra Starter Dimensions

Overload Relays: TeSys™ K Overload Relays

Accessories: Aux Contact Blocks

Dimensions: TeSys K Contactor Dimensions

Control Units and Functions

Control Units and Functions

 

Standard

Advanced

Multifunction

Reference

LUCA

LUCB

LUCC

LUCD

LUCM

Protection type

Class 10

   

Class 20

     

Class 5–30

       

Single Phase: LUCC Class 10 only

   

 

Protection functions

Short circuit

Over current

Thermal overload

Phase loss

 

Phase imbalance

 

Ground fault

Underload, long start, jam

  

Control functions

Manual reset

       

Automatic or local/remote reset

  

Fault differentiation

  

Thermal alarm

 

Motor load display

 

Fault history

        

Alarm threshold adjustment

       

Tripping test

 

           
 

= built-in the control unit

  
 

= works with the related function modules (see Line Phase Barrier, Reverser)

  

Power Base and Plug-in Accessories

See below where to install accessories on the power base. Only one accessory can be installed in each location.

TeSys™ Reversing Starters

Reverser Unit Assembled
under the Power Base

Power Base with Reversing Unit assembled under the base

Control Connection

Max. Current
(A)

Maximum Horsepower Ratings

Self-Protected
Starter Base

Catalog
Number

Three-Phase

Single-Phase

200 V

230 V

460 V

575 V

115 V

230 V

With screw terminations

12

3

3

7.5

10

1.5

2

LU2B12[7]

32

10

10

20

25

2

5

LU2B32[7]

Select Control Unit Options[8][9]

Setting Range
(A)

Standard
Three-Phase
Class 10 trip [10]

Advanced
Three-Phase
Class 10 trip [10]

Advanced
Single-Phase
Class 10 trip [10]

Advanced
Three-Phase
Class 20 trip [10]

0.15–0.6

LUCAX6●●

LUCBX6●●

LUCCX6●●

LUCDX6●●

0.3–1.4

LUCA1X●●

LUCB1X●●

LUCC1X●●

LUCD1X●●

1.25–5.0

LUCA05●●

LUCB05●●

LUCC05●●

LUCD05●●

3–12

LUCA12●●

LUCB12●●

LUCC12●●

LUCD12●●

4.5–18

LUCA18●●

LUCB18●●

LUCC18●●

LUCD18●●

8–32

LUCA32●●

LUCB32●●

LUCC32●●

LUCD32●●

Voltage Codes

Volts

24

110–240

DC

BL [4][11]

—

AC

B

—

DC or AC

—

FU

Reversing Modules for Field Addition

Mounting

Catalog No.

Wiring Adapter

  

Beneath

LU2MB0

LU9MR1C

Note: For LU2MB0 and LU6MB0, voltage code required; must match control unit.

Beside

LU6MB0

LU9MR1

TeSys™ Ultra Accessories

Current Limiter [12][13]

Accessory

Application

Technical Data

Mounting

Cat. No.

Current limiter/isolator

Additional current limiting aspects for the starter

130 kA at 460 V
65 kA at 575 V

Direct mounting to LUB● and LU2B●

LUALB1

Limiter cartridge

Replacement cartridge for LUALB1

130 kA at 460 V
65 kA at 575 V

—

LUALF1

Alarm Differentiation

Parallel Wiring

Motor Load Indicator

Function Modules [12][14]

Module

Description

For use with:

Operation
Requirements

Catalog
Number

Fault differentiation:
with manual reset
(thermal overload) with auto reset

Provides indication between an overload trip and a short circuit trip.

Advanced control units only

24–250 Vac/Vdc
(power from control unit)

LUFDA10

Thermal overload
pre-alarm

Signals when the motor current reaches 1.05 of the full load setting on the control unit.

Advanced control units only

24–250 Vac/Vdc
(power from control unit)

LUFW10

Motor load indication

Provides a signal proportional to the average currents in the three phases divided by the full load current setting of the control unit. The output corresponds to a load status of 0–2 times the full load setting of the control unit.

Advanced or multi-function control units

4–20 mA
(requires separate 24 Vdc power supply)

LUFV2

Parallel wiring

Provides a convenient way to reduce control wiring and allow for connecting starters to a communications network by providing 24 Vdc for the starters.

Advanced or multi-function control units (24 Vdc only) and LU9BN11C or LU9MRC prewired connector

LU9G02
splitter box and PLC network

LUFC00

Accessories

Modbus

DeviceNet

Profibus

CANopen

Communication Modules [12][15]
Communication modules allow the TeSys Ultra starter to be connected directly to the network. They are for use with advanced or multi-function control units (24 Vdc only) and require a separate 24 Vdc power supply.

Module

Prewired Connector

Catalog Number

Modbus™ Communication

LU9BN11C or LU9MRC

LULC033

CANopen Communication

LU9BN11L or LU9MRL

LULC08

Profibus Communication

LU9BN11L or LU9MRL

LULC07

DeviceNet™ Communication

LU9BN11L or LU9MRL

LULC09

TeSys™ Ultra Cabling Accessories—Power Bus Bars

Description

Application

Pitch

Standard Pack

Catalog Number

3-Pole, 63 A Bus Bar

For feeding 2 TeSys Ultra controllers

45

1

GV2G245

54

1

GV2G254

72

1

GV2G272

For feeding 3 TeSys Ultra controllers

45

1

GV2G345

54

1

GV2G354

For feeding 4 TeSys Ultra controllers

45

1

GV2G445

54

1

GV2G454

72

1

GV2G472

For feeding 5 TeSys Ultra controllers

54

1

GV2G554
Terminal blocks Top feed for use with bus bars — 1

GV1G09

Control Circuit Accessories [16] for placement on power base.

Accessory

Application

Technical Data

Mounting

Catalog
Number

Control circuit contact block

Switches control circuit power via LUB● handle (NEC430-74 compliance)

5 A at 600 Vac
5 A at 250 Vdc

Side mounting to LUB●
and LU2B● only

LUA8E20

Through-the-door
operating mechanism
(without trip indication)

Use to enclose TeSys LUB● only.

NEMA 1, 12, 3R, 4, 4X
Red/Yellow

Kit

LU9APN44

Control circuit filters

Use with electronic or triac output controllers

Up to 150 Vac max.

Directly to coil terminals

Non-reversing

LUA4F11

Reversing

LUA4F12

Pre-wired connector

Central control when using communication modules

See Communication Modules for usage.

Lower power terminals to communication module.

Non-reversing

LU9BN11C

LU9BN11L

Reversing

LU9MRL

Footnotes

  1. For use with reversing modules or communication modules with prewired connector.
  2. The control unit contains solid-state overload relay and control power source for TeSys Ultra. For more details on the different control units, their functions, and placement on the power base, see Power Base and Plug-in Accessories.
  3. Complete the catalog number by adding appropriate code from Voltage Codes (for example, LUCAX6FU).
  4. DC voltage with range of 0.90 to 1.10 of nominal.
  5. I indicates closed contact; O indicates open contact.
  6. Requires multifunction or advanced control unit plus fault differentiation module LUFDA10.
  7. Voltage code required.
  8. The control unit contains solid-state overload relay and control power source for TeSys Ultra. For more details on the different control units, their functions, and placement on the power base see Control Units and Functions.
  9. Control units for 4.5–18 and 8–32 can be used only with 32 A rated power bases (LUB32, LUB320, and LU2B32).
  10. Complete the catalog number by adding the appropriate code from (for example LUCAX6FU).
  11. Voltage code to use for a power base with a communication module.
  12. See Power Base and Plug-in Accessories for placement on the power base.
  13. Increases the breaking capacity of the motor starter.
  14. Offers customization for specific application requirements.
  15. Communication capabilities can be integrated into existing automation architecture via a variety of protocols.
  16. See Power Base and Plug-in Accessories
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