Joining Type 1, Type 1 Gasketed, and Type 12 Sections
Before positioning the MCC sections (see Motor Control Center Views), check for damaged bus bars and insulators. If the bus is bent or insulators are broken, do not install the MCC. Report any damage to the carrier.
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A joining hardware kit is bagged and tied to the right front corner channel of each shipping split. Captive splice bars are preassembled on the horizontal bus on the left side of each shipping split.
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For gasket installation instructions, see Splice Gaskets for Type 1 Gasketed, Type 1 Sprinkler-resistant, and Type 12 Enclosures before joining sections.
Positioning the MCC
To mount and splice a new MCC section to an existing Model 6 section, or to join factory shipping splits:
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Turn off all power supplying this equipment before working on or inside the equipment and follow lockout/tagout procedures. Always use a properly rated voltage sensing device to confirm the power is off.
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Remove the upper and lower horizontal wireway covers in all sections, providing access to each section’s front splicing bolts (see Motor Control Center Views, View B).
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Gain access to each section’s bus splicing provisions buy sliding the panels of the two-piece bus barriers (see Motor Control Center Views, View C) in the sections adjacent to a splice connection (the left and right sections).
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Make provisions for fastening the structure(s) to the floor and wall. See Securing Structures to the Floor, Seismic Certification of Model 6 MCCs, Responsibility for Mitigation of Seismic Damage, Securing Structures to Floor—Seismic Hazard Designated Locations, and Securing Structures to Wall—Seismic Hazard Designated Locations for fastener locations.
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Supporting the MCC by its base channels and/or lifting angles, lift it into place. The front edges of the base channels must align to form a continuous front in a straight line. Use a chalk line, string, or other method to align the front base channels in a straight line.
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Using the notches in the base channels, carefully move the sections in to alignment with a crowbar (see Base Channel Notches).
NOTE: Follow all manufacturer-specified instructions and precautions when moving heavy equipment. See Handling the MCC before moving the MCC.
Joining Corner Channels
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Turn off all power supplying this equipment before working on or inside the equipment and follow lockout/tagout procedures. Always use a properly rated voltage sensing device to confirm the power is off.
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The hardware kit for joining sections (see Hardware Kit) is bagged and tied to the right front corner channel of each shipping split.
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Locate the four half-circle shaped notches on the inside surface of the corner channels (see Bolting Sections Together: Joining Corner Channels, View A).
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Using four of the 3/4 in. x 1/4-20 hex head thread-forming screws supplied in the hardware kit, join the front vertical corner channels by inserting the screws through the clearance holes located within the half-circle shaped notches and into the mating thread-forming hole (see Bolting Sections Together: Joining Corner Channels, View B).
NOTE: Insert the screws from whichever side provides the easiest access to the holes; either side allows proper joining of the channels. -
Tighten the screws (see Bolting Sections Together: Joining Corner Channels, View C).
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Repeat steps 3–5 to connect the rear corner channels.
Joining Section Side Channels
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Locate two clearance holes for 1/4-20 hardware on the inside surface of the bottom section side channels (see Bolting Sections Together: Joining Corner Channels, Views A and B). These are accessible after removal of the bottom wireway cover.
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Use two of the four 1-1/4 in. x 1/4-20 hex head thread-forming screws supplied in the hardware kit to join the bottom section side channels. The screw installed at the front is installed from the right-hand section (see Bolting Sections Together: Joining Corner Channels, View A).
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The screw installed at the rear is installed from the left-hand section (see Bolting Sections Together: Joining Corner Channels, View B).
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Locate two clearance holes for 1/4-20 hardware on the inside surface of the top section side channels. The front clearance hole is in the left section and is accessible after removal of the top wireway cover (see Bolting Sections Together: Joining Corner Channels, View C).
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The rear clearance hole is in the right section. In most cases, it is necessary to remove the section back plate or the top plate to gain access to the rear clearance hole and install the screw (see Bolting Sections Together: Joining Corner Channels, View D).
Securing Structures to the Floor
Non-seismic Applications
Fasten each section to the floor (see Standard Base Channel Mounting) using 1/2 in. or 3/4 in., grade 5 or higher, bolts, and flat washers (furnished by customer).
0.88 in. (22 mm) diameter base channel mounting holes provide clearance for bolt expansion anchors for 1/2 in. bolts.
A | Structure anchoring locations (typical of four) |