DOCA0270EN-02

Power Module Wiring

Power modules include:

  • Standard Starters

  • SIL* Starters

  • Power Interface Modules

The following diagrams illustrate typical power module wiring for single-phase and three-phase motors.

Single-Phase Motors

Three-Phase Motors

To make the power connections, you will need:

  • A #2 Phillips-head torque driver and a 6 mm flat-head torque driver for size 1 and 2 power modules (see the table below)

  • A 4 mm hexagonal torque key for size 3 power modules

Using the TeSys island topology and bill of materials, determine which modules make up the hardware composition for the TeSys Avatar. Use the following wiring guidelines and reference the avatar wiring diagrams to complete the wiring for the power modules.

  1. Make the upstream power connections to the short-circuit protection devices.

  2. Complete any wiring required between the starters for the avatar .

  3. Make the downstream power connections to the load.

Power devices accept the cable ranges shown in the table below.

Wiring—Power Devices

     

Size 1 Starter, mm² (AWG)

Size 2 Starter, mm² (AWG)

Size 1 or 2 Power Interface Module, mm² (AWG)

Size 3 Starter plus Power Interface Module, mm² (AWG)

     

TPRST009
TPRSS009

TPRST025, 038
TPRSS025, 038

TPRPM009, 038

TPRST065, 080
TPRSS065, 080
TPRPM080

Solid cable

without cable end

1 conductor

1–4
(16–12)

1.5–10
(16–8)

1.5–10
(16–8)

1–35
(16–2)

2 conductors

1–4
(16–12)

2.5–10
(14–8)

2.5–10
(14–8)

1–25
(16–4)

Flexible cable

without cable end

1 conductor

1.5–4
(16–12)

2.5–10
(14–8)

1.5–10
(16–8)

1–35
(16–2)

2 conductors

1.5–4
(16–12)

2.5–10
(14–8)

1.5–10
(16–8)

1–25
(16–4)

Stranded cable

with cable end

1 conductor

1–4
(16–12)

1–6
(16–10)

1–6
(16–10)

1–35
(16–2)

2 conductors

1–2.5
(16–14)

1.5–6
(16–10)

1–6
(16–10)

1–25
(16–4)

Strip length, mm (in.)

8
(0.32)

10
(0.4)

10
(0.4)

16
(0.83)

Torque, N•m (lb-in)

1.7 N•m
(15 lb-in)

2.5 N•m
(22 lb-in)

2.5 N•m
(22 lb-in)

35 mm2
(2 AWG):
8 N•m (70 lb-in)

1–25 mm2
(16–4 AWG):
5 N•m (44 lb-in)

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